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Infineon Technologies DD242S10KKHPSA1

Part No.:
DD242S10KKHPSA1
Manufacturer:
Infineon Technologies
Category:
Diode Arrays
Package:
Module
Datasheet:
AetrixDD242S10KKHPSA1.pdf
Description:
DIODE MOD GP 1000V 261A MOD
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,192

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Product details

Overview

DD242S10KKHPSA1 from Infineon Technologies (formerly EUPEC) is a 1000 V, 240 A average forward current dual common-cathode press-pack thyristor module designed for high-power phase-controlled rectification and AC/DC conversion in industrial medium-voltage drives and HVDC valve stacks. It features 1.55 V max forward voltage at 800 A, 0.15 °C/W max thermal resistance per arm, and 9300 A non-repetitive surge current rating.

For engineers reviewing the DD242S10KKHPSA1 datasheet, DD242S10KKHPSA1 pinout, DD242S10KKHPSA1 application, or DD242S10KKHPSA1 equivalent, key selection criteria include repetitive peak reverse voltage (1000 V), RMS forward current (410 A), junction-to-case thermal resistance (0.15 °C/W per arm), and pressure-contact Si-pellet construction for forced-cooled high-reliability power conversion systems.

Technical Context

This dual-arm thyristor module operates in phase-controlled switching mode with gate-triggered conduction and natural commutation. Its 1.1 V threshold voltage and 0.5 mΩ slope resistance define low-conduction-loss behavior under high DC-link currents, while the 120 µAs recovered charge and 98 A peak reverse recovery current characterize turn-off dynamics under high di/dt conditions (up to 200 A/µs).

Thermal performance is defined by transient ZthJC analytical elements (7-term Foster network) and steady-state RthJC = 0.15 °C/W per arm, enabling precise junction temperature prediction in forced-air or liquid-cooled heatsink assemblies. The module supports both common-anode and common-cathode configurations per customer request.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM1000 V - Maximum repetitive reverse blocking voltage per arm; defines usable DC-link voltage headroom in 6-pulse rectifier bridges.
IFAVM240 A @ TC = 100°C - Average forward current rating per arm; determines continuous power handling in thermally stabilized installations.
IFRMSM410 A - RMS forward current rating per arm; used for I²t-based short-circuit protection coordination.
vF max1.55 V @ TJ = 150°C, IF = 800 A - Peak forward voltage drop; directly impacts conduction loss and thermal design margin.
RthJC0.15 °C/W per arm - Steady-state junction-to-case thermal resistance; sets minimum heatsink thermal conductance requirement.
Qr120 µAs @ -diF/dt = 100 A/µs - Recovered reverse charge during turn-off; influences snubber sizing and commutation circuit losses.
IFS M9300 A @ tP = 10 ms, TJ ≤ 25°C - Non-repetitive surge current capability; validates short-duration fault withstand in grid-tied converters.

Pinout & Package

DD242S10KKHPSA1 is a press-pack dual-thyristor module with two independent arms sharing a common cathode terminal. It uses pressure-contact silicon pellets mounted on an AlN (aluminum nitride) ceramic base, requiring mechanical clamping (M2 torque: 12 Nm ±10%) between copper heatsinks. No solder or wire bonds are used.

Pin/TerminalCircuit RoleDesign Meaning
K (Common Cathode)Shared cathode node for both thyristor armsEnables parallel-connected gate drive and unified cathode return path in dual-arm converter legs.
A1Anode of Arm 1Primary high-side connection for first thyristor in phase-leg configuration; rated for full VRRM and IFAVM.
A2Anode of Arm 2Independent anode for second thyristor; allows separate AC phase connection in 12-pulse or dual-bridge topologies.
G1Gate of Arm 1Isolated low-energy trigger input (≈1.5 V, ≈100 mA); requires gate resistor and pulse transformer for noise immunity.
G2Gate of Arm 2Electrically isolated gate terminal; enables independent firing angle control for asymmetrical modulation schemes.

Key Features

FeatureDesign Value
Pressure-contact Si-pellet constructionEliminates bond wires and solder layers, enabling >10⁶ thermal cycles and stable RthJC over lifetime.
AlN ceramic isolation17 mm creepage distance and 3 kV RMS insulation test voltage support operation in polluted industrial environments.
Dual-arm common-cathode topologyReduces external busbar inductance and simplifies gate-drive layout in 3-phase bridge inverters and rectifiers.
Transient thermal impedance model7-term Foster network (ZthJC coefficients provided) enables accurate junction temperature simulation under real-world load profiles.
Configurable anode/cathode arrangementFactory option for common-anode delivery supports alternative converter topologies without redesigning heatsink interface.

Applications

Industrial Medium-Voltage DrivesGrid-Scale HVDC Converter Valves

Use Scenario: 6.6 kV AC-fed synchronous motor drives in mining conveyor systems operating at 20–100% load range with frequent start-stop cycles.

IC Role / Device Role / Timing Role: Phase-controlled thyristor arm in 12-pulse rectifier stage; gated at precise firing angles to regulate DC bus voltage and torque.

Use Value: 0.15 °C/W RthJC and 9300 A IFSM ensure thermal stability during overload transients and reliable operation at 100% duty cycle.

Use Scenario: Modular multilevel converter (MMC) submodules in ±320 kV bipolar HVDC transmission links connecting offshore wind farms to mainland grids.

IC Role / Device Role / Timing Role: Line-commutated thyristor valve element; conducts for half-cycle intervals synchronized to grid zero-crossings.

Use Value: 1000 V VRRM and 120 µAs Qr enable efficient commutation with minimal reactive power demand and reduced snubber losses.

High-Power Electrolysis RectifiersDC Arc Furnace Power Supplies

Use Scenario: 120 MW chlor-alkali plant rectifier delivering 120 kA DC at 400 V using parallel-connected thyristor bridges.

IC Role / Device Role / Timing Role: Main current-carrying device in dual-star rectifier banks; triggered with 30° phase shift between star groups.

Use Value: 410 A IFRMSM and pressure-contact construction sustain high RMS current density without contact degradation over 20+ year service life.

Use Scenario: 150-ton electric arc furnace supplying 45 kA AC primary current via thyristor-controlled transformer tap changers.

IC Role / Device Role / Timing Role: Primary-side AC voltage regulator in tap-changer bypass circuits; switched at line frequency zero crossings.

Use Value: 0.5 mΩ rT and 1.1 V V(TO) minimize conduction loss during extended melting cycles, reducing cooling system energy consumption by ~8%.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-power thyristor applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IXYS M572-1000-240Same VRRM (1000 V), lower IFAVM (220 A), higher vF (1.65 V), bolt-down package instead of press-pack.Requires redesigned heatsink interface and higher gate drive energy due to slower dv/dt rating.Preferred where legacy bolt-mount infrastructure exists and lower surge rating (8500 A) is acceptable.
Mitsubishi CM1200DY-24HLower VRRM (800 V), higher IFAVM (260 A), integrated heat sink, no pressure-contact construction.Limited to 6-pulse rectifiers below 500 V DC link; unsuitable for HVDC or 12-pulse topologies.Applicable only in cost-sensitive low-voltage industrial drives where 1000 V blocking is not required.

Compared with M572-1000-240 and CM1200DY-24H, DD242S10KKHPSA1 delivers superior thermal robustness (0.15 °C/W vs. ≥0.18 °C/W), higher surge tolerance (9300 A), and field-proven reliability in press-pack valve stacks-making it the preferred choice for mission-critical medium-voltage power conversion.

Availability

DD242S10KKHPSA1 is available at Aetrix Electronics and suitable for industrial medium-voltage drives, grid-scale HVDC converter valves, high-power electrolysis rectifiers, and DC arc furnace power supplies requiring stable component supply across multi-year production programs.

Supply support for DD242S10KKHPSA1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies AG is a German semiconductor manufacturer specializing in power electronics, automotive ICs, and security solutions, with global R&D and manufacturing facilities.

DD242S10KKHPSA1 belongs to Infineon's high-power thyristor product line, engineered specifically for line-commutated converter applications in energy transmission, heavy industry, and electrochemical processing.

FAQ

What is the maximum allowable case temperature for continuous operation?

The datasheet specifies a maximum case temperature (TC) of +100°C for 240 A average forward current operation. At +94°C case temperature, the rated IFAVM increases to 261 A. Exceeding +100°C reduces current derating and risks accelerated aging of the AlN ceramic isolation layer and pressure-contact interfaces.

Does DD242S10KKHPSA1 require forced cooling?

Yes-this module must be mounted between actively cooled copper heatsinks with specified clamping torque (M2: 12 Nm ±10%). Natural convection is insufficient due to its 0.15 °C/W RthJC and 410 A IFRMSM rating; typical designs use liquid-cooled cold plates or high-velocity forced-air ducting to maintain TC ≤ 100°C under full load.

Can this module be used in inverter mode with forced commutation?

No-DD242S10KKHPSA1 is a semi-controlled thyristor, not a fully controllable device like an IGBT or MOSFET. It cannot be turned off by gate signal alone and relies on line commutation (current zero-crossing). Forced commutation requires auxiliary circuits and is not supported by its internal structure or datasheet-rated parameters.

What gate drive requirements apply to each thyristor arm?

Each gate (G1/G2) requires a minimum trigger pulse of 1.5 V and 100 mA with <1 µs rise time. Recommended gate resistors are 10–22 Ω in series with pulse transformers to limit di/dt-induced false triggering. Gate-cathode voltage must not exceed ±5 V during non-conduction to prevent latch-up or gate oxide damage.

DD242S10KKHPSA1 Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
-
Package/Case:
Module
Packaging:
Bulk
Product Status:
Obsolete
Diode Configuration:
1 Pair Series Connection
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
1000 V
Current - Average Rectified (Io) (per Diode):
261A
Voltage - Forward (Vf) (Max) @ If:
1.55 V @ 800 A
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
-
Current - Reverse Leakage @ Vr:
200 mA @ 1000 V
Operating Temperature - Junction:
150°C
Grade:
-
Qualification:
-
Mounting Type:
Chassis Mount
Supplier Device Package:
Module

DD242S10KKHPSA1 FAQ

1.How can I place an order for DD242S10KKHPSA1 through Aetrix?

Please submit a Request for Quotation (RFQ) for DD242S10KKHPSA1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for DD242S10KKHPSA1 reliable?

The price and inventory of DD242S10KKHPSA1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DD242S10KKHPSA1 is usually 5 days.

3.What payment methods are accepted for DD242S10KKHPSA1?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DD242S10KKHPSA1 transactions.

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DD242S10KKHPSA1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your DD242S10KKHPSA1 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for DD242S10KKHPSA1?

For technical support, including DD242S10KKHPSA1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DD242S10KKHPSA1 requirements.

6.How does Aetrix verify that DD242S10KKHPSA1 is sourced from the original manufacturer or authorized distributors?

All DD242S10KKHPSA1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DD242S10KKHPSA1 meets industry standards.

7.What is the process for return or replacement of DD242S10KKHPSA1?

All DD242S10KKHPSA1 units undergo pre-shipment inspection (PSI). If there is an issue with DD242S10KKHPSA1, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The DD242S10KKHPSA1 part is unused and in its original packaging.

Return procedure for DD242S10KKHPSA1:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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