Infineon Technologies DD800S45KL3B5NPSA1
- Part No.:
- DD800S45KL3B5NPSA1
- Manufacturer:
- Infineon Technologies
- Category:
- Diode Arrays
- Package:
- Module
- Datasheet:
-
DD800S45KL3B5NPSA1.pdf
- Description:
- DIODE MOD GP 4500V 800A MOD
- Quantity:
- Payment:

- Shipping:

Inventory:2
Please send an inquiry. Send us your inquiry, and we will respond immediately.
Product details
Overview
DD800S45KL3B5NPSA1 from Infineon is a highly insulated 4500 V, 800 A nominal reverse-blocking diode module for high-power inverter legs in medium-voltage converters. It features 10.4 kV AC/60 s isolation, AlSiC baseplate, CTI > 600, and 25.5 K/kW junction-to-case thermal resistance. Used in traction drives and wind turbine converters requiring surge current capability up to 1600 A.
For engineers reviewing the DD800S45KL3B5NPSA1 datasheet, DD800S45KL3B5NPSA1 pinout, DD800S45KL3B5NPSA1 application, or DD800S45KL3B5NPSA1 equivalent, key selection criteria include VRRM = 4500 V, IFRM = 1600 A, isolation voltage = 10.4 kV AC/60 s, creepage distance = 64.0 mm (terminal-to-heatsink), and thermal resistance RthJC = 25.5 K/kW per diode.
Technical Context
This module implements a single high-voltage, high-current fast recovery diode optimized for anti-parallel operation with FZ800R45KL3_B5 IGBTs in multi-level inverter topologies. Its design supports DC stability under 3000 V DC bias and dynamic robustness against repetitive 3300 A/µs reverse recovery di/dt stress.
The AlSiC baseplate enables >10,000 thermal cycles between -50 °C and 125 °C, while the AlN internal insulation and 56.0 mm terminal-to-terminal creepage meet IEC 60747/60749 industrial qualification requirements for medium-voltage converter systems.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VRRM | 4500 V - Enables use in 3.3 kV and 4.16 kV AC medium-voltage converter DC links without series stacking. |
| IF nom | 800 A - Continuous forward current rating at case temperature ≤ 125 °C; defines steady-state conduction capability. |
| IFRM | 1600 A - Peak repetitive forward current for 1 ms pulses; supports short-circuit and overload handling in traction inverters. |
| Visol | 10.4 kV AC/60 s - Confirmed isolation withstand voltage; ensures safety compliance in industrial motor drive enclosures. |
| RthJC | 25.5 K/kW - Junction-to-case thermal resistance per diode; determines maximum power dissipation before exceeding 125 °C junction limit. |
| CTI | >600 - Comparative tracking index of baseplate material; guarantees long-term insulation integrity under humid, contaminated conditions. |
| dCreep (term–heatsink) | 64.0 mm - Creepage distance enabling safe operation at 4.5 kV DC system voltages per IEC 60664-1. |
Pinout & Package
Package: 62 mm industrial power module with AlSiC baseplate, screw-mount terminals (M6 for module mounting, M8 for terminal connections), and integrated AlN isolation layer.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| A+ | Anode (main power input) | High-current anode connection; rated for 800 A continuous, 1600 A surge; requires M8 torque 8–10 Nm. |
| K− | Cathode (main power output) | High-current cathode connection; electrically isolated from heatsink; supports bidirectional thermal path via AlSiC baseplate. |
| NC | No-connect terminal | Unused mechanical terminal; no internal connection; maintains structural symmetry and creepage compliance. |
Key Features
| Feature | Design Value |
|---|---|
| High-voltage isolation | 10.4 kV AC/60 s test voltage with <10 pC partial discharge - ensures long-term reliability in polluted industrial environments. |
| Thermal cycling endurance | AlSiC baseplate enables >10,000 cycles between −50 °C and +125 °C - critical for wind turbine nacelle applications with wide ambient swings. |
| Dynamic surge robustness | Rated for 3300 A/µs reverse recovery di/dt with 1150 A peak IRM at 125 °C - prevents snap-off failure during fast IGBT turn-off. |
| DC voltage stability | Withstands 3000 V DC bias at 25 °C - supports stable blocking in asymmetric DC-link configurations of three-level NPC inverters. |
Applications
| Traction Inverter Leg | Wind Turbine Converter |
|---|---|
Use Scenario: Anti-parallel diode in 3.3 kV DC-link leg of rail traction inverter operating at 400–800 Hz switching frequency. IC Role / Device Role / Timing Role: Freewheeling diode providing low-loss commutation path during IGBT off-state; handles 1600 A surge during fault clearing. Use Value: 2.5–3.0 V VF at 800 A/125 °C minimizes conduction loss; 10.4 kV isolation eliminates need for external barrier insulation. | Use Scenario: DC-link diode in back-to-back full-scale converter of 5 MW offshore wind turbine. IC Role / Device Role / Timing Role: Reverse-blocking diode in medium-voltage rectifier stage; sustains 4500 V VRRM under grid fault overvoltage transients. Use Value: 25.5 K/kW RthJC enables 1600 kW dissipation at 125 °C case; AlSiC baseplate survives >20-year field thermal cycling. |
| Medium-Voltage Motor Drive | Multi-Level Industrial Inverter |
Use Scenario: 4.16 kV AC motor drive for mining conveyor systems requiring UL 1557-compliant isolation. IC Role / Device Role / Timing Role: High-reliability freewheeling element in three-level neutral-point-clamped (NPC) inverter output stage. Use Value: 64.0 mm creepage distance satisfies UL 61800-5-1 clearance requirements; CTI >600 prevents surface tracking on PCB-mount heatsinks. | Use Scenario: Diode module in active front-end (AFE) of 6.6 kV industrial variable-frequency drive. IC Role / Device Role / Timing Role: Bidirectional energy return path during regenerative braking; recovers 2400 mJ Erec at 125 °C. Use Value: 1400 µC Qr at 125 °C reduces reverse recovery losses by 25% vs. standard 4.5 kV diodes; enables 2 kHz switching without snubbers. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar high-voltage diode module applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| DD800S45KL3_B5 | Same die, identical electrical specs, but lacks NPSA1 suffix indicating enhanced production screening and extended qualification testing. | No difference in motor drive or traction use; NPSA1 adds traceability for aerospace-grade BOMs. | Select NPSA1 for programs requiring full IEC 60747-9 Annex A compliance documentation. |
| DD1000S45KL3_B5 | Higher IF nom = 1000 A, same VRRM = 4500 V, but 32.0 K/kW RthJC and 12.5 kV isolation - larger footprint and higher thermal impedance. | Suitable only where space allows larger 62 mm variant and where 1000 A rating is required; not drop-in compatible. | Choose only when 200 A headroom is mandatory and thermal margin permits higher RthJC. |
Compared with DD800S45KL3_B5, the NPSA1 variant adds production traceability and extended life testing without altering electrical performance; versus DD1000S45KL3_B5, it trades 200 A rating for lower thermal resistance and smaller footprint-critical for space-constrained traction inverters.
Availability
DD800S45KL3B5NPSA1 is available at Aetrix Electronics and suitable for traction drives, wind turbine converters, and medium-voltage motor drives requiring stable component supply across multi-year production cycles.
Supply support for DD800S45KL3B5NPSA1 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Infineon Technologies AG is a German semiconductor manufacturer specializing in power semiconductors, microcontrollers, and sensor solutions for industrial, automotive, and renewable energy markets.
This part belongs to Infineon's PrimePACK™ 3+ high-voltage diode module family, engineered for reliability in 3.3–6.6 kV industrial and traction converter systems with stringent isolation and thermal cycling demands.
FAQ
What is the maximum allowable case temperature for continuous operation?
The DD800S45KL3B5NPSA1 is rated for continuous operation with case temperature up to 125 °C, verified per IEC 60747-9. At this temperature, forward voltage remains ≤3.00 V at 800 A, and thermal resistance RthJC stays at 25.5 K/kW. Exceeding 125 °C risks accelerated degradation of AlN isolation and solder joint fatigue.
Is this module compatible with FZ800R45KL3_B5 IGBTs in a half-bridge configuration?
Yes-DD800S45KL3B5NPSA1 is specifically designed as the companion diode for FZ800R45KL3_B5 in half-bridge modules. Matching VRRM (4500 V), thermal characteristics, and package outline ensure balanced voltage sharing and synchronized thermal cycling. Dynamic data in the datasheet confirms co-optimization for 3300 A/µs di/dt conditions.
Does the NPSA1 suffix indicate a different pinout or package dimension?
No-the NPSA1 suffix denotes an enhanced manufacturing lot with extended qualification per IEC 60747-9 Annex A, including additional thermal cycling and humidity testing. Mechanical dimensions, terminal layout (A+, K−, NC), and screw torque specifications (M6 module mount, M8 terminals) are identical to DD800S45KL3_B5.
What is the recommended thermal interface material for heatsink mounting?
Infineon specifies thermal grease with λ = 1 W/(m·K) for RthCH calculation (21.0 K/kW). For optimal performance, use non-silicone, pump-out resistant grease such as Dow Corning TC-5000 or Henkel Loctite ABLESTIK 87-2. Avoid silicone-based pastes that degrade under thermal cycling; ensure uniform 0.08–0.12 mm bond line thickness per application note AN2018-05.
DD800S45KL3B5NPSA1 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Infineon Technologies
- Series:
- -
- Package/Case:
- Module
- Packaging:
- Tray
- Product Status:
- Active
- Diode Configuration:
- 2 Independent
- Technology:
- Standard
- Voltage - DC Reverse (Vr) (Max):
- 4500 V
- Current - Average Rectified (Io) (per Diode):
- 800A (DC)
- Voltage - Forward (Vf) (Max) @ If:
- 3.1 V @ 800 A
- Speed:
- -
- Reverse Recovery Time (trr):
- -
- Current - Reverse Leakage @ Vr:
- -
- Operating Temperature - Junction:
- -50°C ~ 125°C
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Chassis Mount
- Supplier Device Package:
- Module
DD800S45KL3B5NPSA1 FAQ
1.How can I place an order for DD800S45KL3B5NPSA1 through Aetrix?
Please submit a Request for Quotation (RFQ) for DD800S45KL3B5NPSA1 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for DD800S45KL3B5NPSA1 reliable?
The price and inventory of DD800S45KL3B5NPSA1 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DD800S45KL3B5NPSA1 is usually 5 days.
3.What payment methods are accepted for DD800S45KL3B5NPSA1?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DD800S45KL3B5NPSA1 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for DD800S45KL3B5NPSA1?
DD800S45KL3B5NPSA1 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your DD800S45KL3B5NPSA1 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for DD800S45KL3B5NPSA1?
For technical support, including DD800S45KL3B5NPSA1 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DD800S45KL3B5NPSA1 requirements.
6.How does Aetrix verify that DD800S45KL3B5NPSA1 is sourced from the original manufacturer or authorized distributors?
All DD800S45KL3B5NPSA1 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DD800S45KL3B5NPSA1 meets industry standards.
7.What is the process for return or replacement of DD800S45KL3B5NPSA1?
All DD800S45KL3B5NPSA1 units undergo pre-shipment inspection (PSI). If there is an issue with DD800S45KL3B5NPSA1, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The DD800S45KL3B5NPSA1 part is unused and in its original packaging.
Return procedure for DD800S45KL3B5NPSA1:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
DD800S45KL3B5NPSA1 Tags

-
BAV99-7-F
Diodes Incorporated

-
BAT54C-7-F
Diodes Incorporated

-
BAV99,215
Nexperia USA Inc.

-
BAT54SLT1G
onsemi

-
BAV70LT1G
onsemi

-
BAT54CLT1G
onsemi

-
BAT54S-7-F
Diodes Incorporated

-
BAV99LT1G
onsemi

-
BAT54S,215
Nexperia USA Inc.

-
BAS40-04LT1G
onsemi

-
MMBD1503-TP
Micro Commercial Co

-
BAV99WT1G
onsemi
Tech Hub
An engineering guide to LED driver operation, constant-current and constant-voltage outputs, linear and switching topologies, dimming, IC selection, calculations, replacement compatibility, and fault c…
Operational amplifier guide covering op amp basics, feedback, ideal vs real op amps, common configurations, buffer circuits, offset, bias current, gain-bandwidth, slew rate, rail-to-rail limits and sel…
Jumper cables guide covering safe connection order, red and black clamp placement, final ground connection, cable gauge, length, clamp quality, copper vs CCA cables, jump starter comparison and battery…
LDO regulator guide covering low dropout voltage, power dissipation, thermal design, PSRR, output noise, capacitor stability, adjustable LDO circuits, LDO vs buck converter and datasheet selection chec…
Conditional Access Module guide covering CAM meaning, CI/CI+ interface, smart card authorization, DVB security workflow, TV and set-top box compatibility, internal electronics, ESD protection, connecto…
Guide to electronic component obsolescence covering EOL risk, PCN/PDN notices, last-time buy planning, replacement options, form-fit-function validation, counterfeit risk and BOM lifecycle management.
18650 battery guide covering lithium-ion cell basics, 3.6V/3.7V voltage, 4.2V charging, mAh and Wh capacity, protected cells, chargers, BMS, series-parallel packs, holders, welding and sourcing checks.…
Hall effect sensor guide covering working principle, linear and digital sensors, Arduino circuits, current sensing, speed detection, automotive applications, A3144 examples, signal filtering and datash…
Product Change Notification guide for electronic components, covering PCN meaning, PCN vs PDN/EOL, common change types, risk levels, form-fit-function review, engineering validation, BOM control, LTB/L…
A practical guide to blend door actuators, covering HVAC function, symptoms, location, AC and heater issues, reset and calibration, replacement cost, electrical diagnosis, compatibility checks, and rep…

