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Diodes Incorporated DF1502M

Part No.:
DF1502M
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-EDIP (0.300", 7.62mm)
Datasheet:
AetrixDF1502M.pdf
Description:
BRIDGE RECT 1PHASE 200V 1.5A DFM
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,163

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Product details

Overview

DF1502M from Diodes Incorporated is a 1.5A glass passivated bridge rectifier with 200V peak repetitive reverse voltage (VRRM), 1.1V forward voltage drop at 1.5A, and 50A non-repetitive surge current rating; designed for PCB-mounted AC/DC front-end conversion in industrial power supplies.

For engineers reviewing the DF1502M datasheet, DF1502M pinout, DF1502M application, or DF1502M equivalent, key selection criteria include VRRM derating for capacitive loads, thermal resistance (40°C/W) under standard PCB layout, IFSM capability for inrush handling, and UL recognition (E94661) for safety-compliant designs.

Technical Context

This single-phase, full-wave bridge rectifier integrates four diodes in a DF-M molded plastic package with tin-plated terminals. It operates across –65°C to +150°C and supports 60Hz resistive/inductive loads without derating - but requires 20% IO reduction for capacitive loads per specification.

Thermal performance is defined with 13×13mm PCB copper land areas (0.03mm thick); junction-to-ambient thermal resistance is 40°C/W. Total capacitance is 25pF at 1MHz/4V reverse bias, and reverse leakage remains ≤10µA at 25°C and ≤500µA at 125°C under rated blocking voltage.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM200 V - Maximum peak reverse voltage the device blocks without breakdown; sets AC input voltage limit before rectification.
IO @ TA=40°C1.5 A - Continuous average output current rating at 40°C ambient; defines usable DC load capacity in convection-cooled layouts.
VFM @ IF=1.5A1.1 V - Forward voltage per diode element; determines total conduction loss (≈4.4W at full load) and thermal design margin.
IFSM (8.3ms)50 A - Single half-sine surge current tolerance; enables reliable operation during cold-start inrush into bulk capacitors.
RθJA40 °C/W - Junction-to-ambient thermal resistance on standard PCB; used to calculate max junction temperature rise under given power dissipation.
CT @ 1MHz25 pF - Typical total junction capacitance; impacts high-frequency noise coupling and EMI filter design in switching supplies.

Pinout & Package

DF1502M uses the DF-M surface-mount package: molded plastic case (UL 94V-0), 7.4–7.9mm length (A), 6.2–6.5mm width (B), 8.13–8.51mm height (H), with four terminals marked AC1, AC2, +, and – on the case.

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input Terminal 1One leg of AC input; connects to transformer secondary or line-side AC source; polarity-insensitive in bridge configuration.
AC2AC Input Terminal 2Second leg of AC input; completes full-wave rectification path with AC1; no internal distinction between AC1/AC2.
+Positive DC OutputAnode of internal upper diodes; delivers rectified positive voltage to downstream filter and regulation stages.
Negative DC Output / Ground ReferenceCathode of internal lower diodes; serves as return path and system ground reference for the DC bus.

Key Features

FeatureDesign Value
Glass passivated die constructionEnables stable long-term reliability and moisture resistance without hermetic sealing; critical for industrial environments with humidity cycling.
UL Recognized Component (E94661)Validates compliance with safety standards for end-equipment certification; eliminates need for additional isolation testing in Class II designs.
Lead-free, RoHS-compliant finish (Date Code 0532+)Meets global environmental regulations; compatible with lead-free reflow profiles and avoids post-assembly contamination concerns.
Moisture Sensitivity Level 1Permits unlimited floor life before reflow; eliminates baking requirements and simplifies SMT line logistics.

Applications

Industrial AC/DC Power SuppliesAppliance Motor Control Boards

Use Scenario: Rectifying 115VAC or 230VAC mains input in DIN-rail mounted power modules delivering 12–24VDC to PLC I/O and sensors.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting AC line to unregulated DC bus prior to buck or flyback regulation.

Use Value: 200V VRRM provides 2× safety margin over 115VAC RMS; 50A IFSM withstands repeated motor startup surges without degradation.

Use Scenario: Embedded power stage in washing machine control boards supplying DC to relay drivers and microcontroller LDOs.

IC Role / Device Role / Timing Role: Primary AC-to-DC conversion for auxiliary rail generation; operates continuously under variable load and ambient temperature.

Use Value: 40°C/W RθJA enables stable operation up to +70°C ambient with minimal heatsinking; UL recognition accelerates appliance safety certification.

LED Driver Input StagesOffice Equipment Power Adapters

Use Scenario: Front-end rectification in constant-current LED drivers for commercial lighting fixtures operating from universal input (90–264VAC).

IC Role / Device Role / Timing Role: Bridge rectifier feeding bulk capacitor and PFC controller; handles both 50Hz and 60Hz line frequencies.

Use Value: Low 1.1V VFM reduces conduction loss at 1.5A, improving efficiency and minimizing thermal stress on adjacent electrolytic capacitors.

Use Scenario: Compact wall-plug adapters powering network routers, VoIP phones, and smart home hubs requiring low-noise, cost-optimized AC/DC conversion.

IC Role / Device Role / Timing Role: Unregulated DC source for isolated flyback or buck-boost converters; placed directly after EMI filter stage.

Use Value: DF-M footprint allows high-density PCB layout; 25pF CT minimizes high-frequency noise injection into primary-side feedback circuits.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU2K (ON Semiconductor)Same 200V VRRM and 1.5A IO, but GBU package (larger, through-hole); RθJA ≈ 50°C/W; higher VFM (1.2V).Requires PCB hole drilling and wave soldering; less suitable for fully SMT production.Select when legacy through-hole assembly is mandated or thermal margin exceeds 40°C/W requirement.
MB152 (Comchip)200V VRRM, 1.5A IO, same DF-M package; VFM = 1.05V; IFSM = 45A; RoHS compliant but not UL recognized.Lacks UL E94661 listing; may require additional safety validation in end equipment.Select for cost-sensitive consumer applications where UL recognition is not required and 5A lower surge margin is acceptable.

Compared with GBU2K and MB152, DF1502M uniquely combines UL recognition, optimized SMT footprint, and balanced trade-offs among VFM, IFSM, and thermal resistance - making it preferred for industrial and safety-critical AC/DC front-ends where certification and manufacturability are jointly prioritized.

Availability

DF1502M is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, appliance motor control boards, and LED driver input stages requiring stable component supply and long-lifecycle support.

Supply support for DF1502M includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in high-reliability power management, signal integrity, and protection solutions.

The DF-series bridge rectifiers target cost-effective, certified AC/DC conversion for industrial, appliance, and lighting applications - emphasizing safety compliance, thermal robustness, and SMT manufacturability.

FAQ

What is the maximum allowable ambient temperature for DF1502M at full 1.5A load?

At 1.5A average output current, power dissipation is approximately 4.4W (4 × 1.1V × 1.5A). With RθJA = 40°C/W, junction temperature rise is 176°C above ambient. Since Tj,max = 150°C, the maximum safe ambient temperature is –26°C - meaning full-load operation requires active cooling or derating. Per Fig.1, IO must be reduced to ~0.9A at +40°C ambient for safe operation without heatsinking.

Is DF1502M suitable for use with capacitive input filters?

Yes, but with mandatory 20% current derating per datasheet note. Capacitive loads cause high inrush currents that stress the rectifier beyond its average current rating. For example, at 40°C ambient, the usable IO drops from 1.5A to 1.2A. Designers must verify IFSM margin against actual inrush waveform and ensure bulk capacitor ESR and size do not exceed surge energy limits defined by the 10.4 A²s I²t rating.

Does DF1502M require a heatsink in typical PCB applications?

No external heatsink is required if PCB layout follows the datasheet's thermal reference: 13×13mm copper land areas (0.03mm thick) per terminal. Under those conditions and at ≤0.9A load in still air, junction temperature stays within limits. However, in enclosed enclosures or high ambient (>50°C), thermal simulation or empirical testing is recommended - especially when operating near the 1.5A rating or with elevated IFSM events.

How does the UL Recognition (E94661) benefit end-product certification?

UL Recognition confirms the DF1502M meets component-level safety requirements for flammability (94V-0), electrical insulation, and construction integrity. This allows designers to claim "UL-recognized components" in their technical files, reducing test scope for end-equipment standards like UL 62368-1. It eliminates need for separate dielectric strength or glow-wire testing of the rectifier itself - accelerating time-to-certification for industrial and medical power supplies.

DF1502M Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-EDIP (0.300", 7.62mm)
Packaging:
Tube
Product Status:
Obsolete
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
200 V
Current - Average Rectified (Io):
1.5 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 1.5 A
Current - Reverse Leakage @ Vr:
10 µA @ 100 V
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DFM

DF1502M FAQ

1.How can I place an order for DF1502M through Aetrix?

Please submit a Request for Quotation (RFQ) for DF1502M on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for DF1502M reliable?

The price and inventory of DF1502M are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for DF1502M is usually 5 days.

3.What payment methods are accepted for DF1502M?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for DF1502M transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for DF1502M?

DF1502M orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your DF1502M order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for DF1502M?

For technical support, including DF1502M datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your DF1502M requirements.

6.How does Aetrix verify that DF1502M is sourced from the original manufacturer or authorized distributors?

All DF1502M products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that DF1502M meets industry standards.

7.What is the process for return or replacement of DF1502M?

All DF1502M units undergo pre-shipment inspection (PSI). If there is an issue with DF1502M, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The DF1502M part is unused and in its original packaging.

Return procedure for DF1502M:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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