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Diodes Incorporated FR604-T

Part No.:
FR604-T
Manufacturer:
Diodes Incorporated
Category:
Single Diodes
Package:
R-6, Axial
Datasheet:
AetrixFR604-T.pdf
Description:
DIODE GEN PURP 400V 6A R-6
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,916

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Product details

Overview

FR604-T from Diodes Incorporated is a 400 V, 6.0 A fast recovery axial-lead rectifier diode in R-6 molded plastic package (UL 94V-0), featuring 150 ns reverse recovery time, 1.3 V forward voltage at 6.0 A DC, and 300 A surge capability - used in offline AC/DC input stage rectification for industrial power supplies.

For engineers reviewing the FR604-T datasheet, FR604-T pinout, FR604-T application, or FR604-T equivalent, key selection criteria include peak repetitive reverse voltage (400 V), average forward current rating (6.0 A @ 75 °C), reverse recovery time (150 ns), forward voltage drop (1.3 V), and thermal derating behavior per Fig. 1.

Technical Context

This device operates as a unidirectional silicon junction rectifier with fast recovery characteristics optimized for switching-mode power supply (SMPS) input stages and high-frequency flyback converters. Its 150 ns trr enables reduced switching losses compared to standard recovery diodes under 60–100 kHz operation.

The R-6 axial package supports through-hole mounting in high-reliability industrial environments, with 1.7 g mass, -65 °C to +175 °C operating range, and color-band cathode polarity marking. Thermal performance is defined by 9.5 mm lead length at TL = 55 °C for I(AV) derating.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - Maximum repetitive peak reverse voltage; defines safe blocking capability in AC line rectification.
I(AV)6.0 A @ TA = 75 °C - Continuous average forward current rating; determines heatsink sizing in open-frame designs.
trr150 ns - Measured at IF = 0.5 A, IR = 1.0 A, IRR = 0.25 A; enables efficient operation up to ~100 kHz switching.
VF1.3 V @ 6.0 A DC - Forward voltage drop directly impacts conduction loss and thermal rise in primary-side rectifiers.
IFSM300 A - Non-repetitive surge rating (8.3 ms half-sine); withstands inrush currents during cold-start of AC/DC converters.
TJ/TSTG-65 °C to +175 °C - Wide junction temperature range supports operation in harsh ambient conditions without derating.

Pinout & Package

R-6 molded plastic axial-leaded package (UL 94V-0), with cathode identified by color band on body. Leads are solderable per MIL-STD-202 Method 208. Dimensions: A = 25.4 mm (length), B/D = 8.6–9.1 mm (diameter), C = 1.2–1.3 mm (lead diameter).

Pin/TerminalCircuit RoleDesign Meaning
Anode (unmarked lead)Positive input terminalConnects to AC source or transformer secondary; carries full forward current during conduction half-cycle.
Cathode (band-marked lead)Negative output terminalConnects to bulk capacitor or downstream circuit; polarity marking prevents reverse installation in PCB layout.

Key Features

FeatureDesign Value
Fast recovery time150 ns - Reduces reverse recovery charge (Qrr) and associated switching losses in SMPS input rectifiers.
Low forward voltage1.3 V @ 6.0 A - Minimizes conduction loss and improves efficiency in high-current AC/DC front-end stages.
High surge capability300 A (8.3 ms) - Handles repeated cold-start surges without degradation in industrial power supplies.
Wide temperature range-65 °C to +175 °C - Supports operation in extended-temperature environments such as motor drives and outdoor power systems.

Applications

Industrial AC/DC Power SuppliesUPS Input Rectification

Use Scenario: Full-wave bridge rectification in 1–3 kW offline switch-mode power supplies for PLCs and HMIs.

IC Role / Device Role / Timing Role: Primary-side unidirectional current steering element converting 230 VAC to pulsating DC before bulk capacitance.

Use Value: 150 ns trr limits switching loss during zero-crossing transitions, improving overall efficiency by ~0.8% vs. standard recovery diodes.

Use Scenario: Input rectifier in double-conversion UPS systems requiring high reliability and thermal stability.

IC Role / Device Role / Timing Role: High-current, high-voltage rectifying diode in three-phase or single-phase input stage.

Use Value: 6.0 A average current rating and -65 °C to +175 °C range ensure stable operation across wide ambient and load transients.

Solar Microinverter Front-EndMotor Drive DC Link Protection

Use Scenario: AC input rectification in grid-tied solar microinverters with high-frequency transformer isolation.

IC Role / Device Role / Timing Role: Fast-recovery rectifier handling 50/60 Hz input with minimal reverse recovery noise coupling into control circuitry.

Use Value: Low 10 µA reverse leakage at 25 °C and 150 ns trr reduce EMI generation and improve MPPT accuracy.

Use Scenario: Freewheeling and protection path in IGBT-based variable frequency drives feeding induction motors.

IC Role / Device Role / Timing Role: Clamp diode absorbing inductive kickback energy during IGBT turn-off.

Use Value: 300 A non-repetitive surge rating safely absorbs motor winding energy spikes without failure.

Equivalent & Alternatives

The following parts are listed as comparable options for similar fast recovery rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
PR6004Same VRRM (400 V), I(AV) (6.0 A), and trr (150 ns); improved thermal resistance and RoHS-compliant packaging.Direct replacement in new designs; preferred for production due to updated qualification and lifecycle status.Select PR6004 for new designs - it supersedes FR604-T and offers identical electrical performance with enhanced manufacturability.
ES1JLower I(AV) (1.0 A), smaller DO-41 package, trr = 35 ns - not rated for 6 A continuous operation.Only suitable for low-power signal or auxiliary supply rectification, not main power path replacement.Not recommended as functional substitute - insufficient current rating and thermal capacity for FR604-T's intended use cases.

Compared with PR6004, FR604-T shares identical core ratings but lacks updated environmental compliance and long-term availability assurance; ES1J fails to meet current and voltage requirements, making it unsuitable for direct substitution in high-power rectification roles.

Availability

FR604-T is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, UPS input stages, and solar microinverter front-end rectification requiring stable component supply and proven thermal robustness.

Supply support for FR604-T includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in high-reliability power management and signal integrity solutions for industrial, automotive, and computing markets.

The FR60x series belongs to Diodes' legacy fast recovery rectifier product line, designed specifically for cost-sensitive, high-volume AC/DC front-end rectification where thermal margin and surge resilience are critical.

FAQ

What is the maximum junction temperature for FR604-T?

The FR604-T has a maximum junction temperature (TJ) of +175 °C and minimum storage temperature of -65 °C. This rating allows operation in high-ambient environments such as enclosed industrial enclosures or motor drive cabinets without additional forced cooling, provided thermal design accounts for 6.0 A derating above 75 °C ambient.

Is FR604-T RoHS compliant?

FR604-T meets RoHS Directive 2011/65/EU requirements as documented in Diodes Incorporated's official compliance statements. Lead finish is matte tin over copper, and the R-6 package contains no restricted substances above threshold limits. However, Diodes recommends PR6004 for new designs due to its fully qualified RoHS+REACH status and extended lifecycle support.

Can FR604-T replace FR603 or FR605 in a design?

No - FR604-T is rated for 400 V VRRM, while FR603 is 200 V and FR605 is 600 V. Substitution requires verification of peak reverse voltage stress in the circuit. Exceeding VRRM risks avalanche breakdown; using a lower-rated part (e.g., FR603) may cause catastrophic failure under 400 V transient conditions.

What is the typical reverse recovery charge (Qrr) of FR604-T?

Qrr is not explicitly specified in the DS26004 datasheet for FR604-T. It can be estimated from trr = 150 ns and di/dt conditions (IF = 0.5 A, IR = 1.0 A, IRR = 0.25 A), yielding Qrr ≈ 22.5 nC. For precise values, Diodes' application note AP02011 provides measurement methodology and comparative Qrr data across the FR60x family.

FR604-T Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
R-6, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io):
6A
Voltage - Forward (Vf) (Max) @ If:
1.3 V @ 6 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
150 ns
Current - Reverse Leakage @ Vr:
10 µA @ 400 V
Capacitance @ Vr, F:
-
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
R-6
Operating Temperature - Junction:
-65°C ~ 175°C

FR604-T FAQ

1.How can I place an order for FR604-T through Aetrix?

Please submit a Request for Quotation (RFQ) for FR604-T on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for FR604-T reliable?

The price and inventory of FR604-T are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for FR604-T is usually 5 days.

3.What payment methods are accepted for FR604-T?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for FR604-T transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for FR604-T?

FR604-T orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your FR604-T order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for FR604-T?

For technical support, including FR604-T datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your FR604-T requirements.

6.How does Aetrix verify that FR604-T is sourced from the original manufacturer or authorized distributors?

All FR604-T products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that FR604-T meets industry standards.

7.What is the process for return or replacement of FR604-T?

All FR604-T units undergo pre-shipment inspection (PSI). If there is an issue with FR604-T, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The FR604-T part is unused and in its original packaging.

Return procedure for FR604-T:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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