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Diodes Incorporated FR803

Part No.:
FR803
Manufacturer:
Diodes Incorporated
Category:
Single Diodes
Package:
TO-220-2
Datasheet:
AetrixFR803.pdf
Description:
DIODE GEN PURP 200V 8A TO220AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,624

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Product details

Overview

FR803 from ON Semiconductor is an 8.0A fast recovery rectifier diode in TO-220A package, rated for 200 V recurrent peak reverse voltage (VRRM), 1.3 V forward voltage at 8.0 A DC, and 150 ns reverse recovery time (Trr); used in high-efficiency AC/DC front-end rectification for industrial power supplies and motor drive inverters.

For engineers reviewing the FR803 datasheet, FR803 pinout, FR803 application, or FR803 equivalent, key selection criteria include its low Trr (150 ns), low IR (10 µA @ 25°C), high IFSM (150 A), TO-220A thermal performance, and compatibility with 60 Hz single-phase half-wave resistive/inductive loads.

Technical Context

This device operates as a unidirectional silicon junction rectifier optimized for fast switching in line-frequency and moderate-frequency power conversion. Its 150 ns reverse recovery time enables reduced switching losses compared to standard recovery diodes, while the 70 pF junction capacitance at 4.0 V reverse bias supports predictable high-frequency behavior in snubberless designs.

The TO-220A package provides direct case-to-heatsink thermal path with axial plated leads compliant to MIL-STD-202 Method 208. Polarity is defined by Pin 1 (+) and Pin 2 (–), with case electrically isolated and non-conductive per UL 94V-0 molded plastic construction.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM200 V - Maximum repetitive reverse voltage before breakdown; defines safe operating limit in bridge or half-wave rectifier configurations.
I(AV)8.0 A @ TC = 100°C - Average forward current rating with heatsink; determines continuous power handling in thermally managed designs.
Trr150 ns - Measured under IF = 0.5 A, IR = 1.0 A, IRR = 0.25 A; enables efficient operation up to ~10 kHz switching in PFC stages.
VF1.3 V @ 8.0 A DC - Forward conduction loss at rated current; contributes directly to conduction loss and thermal design margin.
IR10 µA @ 25°C, 200 V DC - Low leakage ensures minimal standby power loss and stable voltage hold in capacitive-input filters.
CJ70 pF @ 1.0 MHz, 4.0 V reverse - Junction capacitance affects EMI generation and snubber sizing in high-dv/dt applications.

Pinout & Package

Package: TO-220A - Molded plastic case with isolated metal tab, axial plated leads, UL 94V-0 flammability rating, 2.24 g weight, mountable in any orientation.

Pin/TerminalCircuit RoleDesign Meaning
Pin 1Anode (+)Forward current entry point; connects to AC input or transformer secondary in half-wave configuration.
Pin 2Cathode (–)Forward current exit point; ties to bulk capacitor or load return in standard rectifier topology.
CaseElectrically IsolatedNon-conductive plastic housing; no internal connection to semiconductor die; allows mounting without insulating hardware.

Key Features

FeatureDesign Value
Fast Recovery Time150 ns - Reduces reverse recovery charge (Qrr) and associated switching losses in 50/60 Hz to 10 kHz applications.
Low Forward Voltage1.3 V @ 8.0 A - Minimizes conduction loss and improves system efficiency over standard recovery diodes (~1.5–1.8 V).
High Surge Withstand150 A IFSM (8.3 ms half-sine) - Supports robust inrush current handling during cold-start of industrial power supplies.
Low Leakage Current10 µA @ 25°C - Ensures stable DC bus hold-up and low standby dissipation in offline SMPS and UPS systems.

Applications

Industrial AC/DC Power SuppliesMotor Drive Input Rectification

Use Scenario: Front-end rectification in 500–2000 W industrial switch-mode power supplies with universal AC input.

IC Role / Device Role / Timing Role: Fast recovery rectifier in single-phase bridge or center-tapped configuration.

Use Value: 150 ns Trr reduces switching node ringing and EMI, while 8.0 A I(AV) supports high-power density without forced air cooling.

Use Scenario: DC bus charging and regeneration path rectification in 3-phase inverter drives for HVAC and pumps.

IC Role / Device Role / Timing Role: Unidirectional current path for braking energy return and input rectification.

Use Value: 150 A IFSM withstands motor lock-rotor surges; low VF minimizes heat rise in compact heatsink layouts.

Uninterruptible Power Systems (UPS)Welding Equipment Power Stages

Use Scenario: Battery-charging rectifier and bypass path in online double-conversion UPS units.

IC Role / Device Role / Timing Role: High-reliability mains-to-DC conversion with low IR for extended battery float time.

Use Value: 10 µA IR at 25°C limits self-discharge in standby mode; TO-220A mechanical stability supports long-life field deployment.

Use Scenario: Primary rectification in IGBT-based inverter welders with high-duty-cycle operation.

IC Role / Device Role / Timing Role: Main DC link supply rectifier handling intermittent 100+ A peak currents.

Use Value: 150 A IFSM and 175°C max junction temperature enable reliable operation under arc-load transients and ambient >70°C.

Equivalent & Alternatives

The following parts are listed as comparable options for similar fast recovery rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STTH8R02DJVRRM = 200 V, Trr = 35 ns, VF = 1.25 V @ 8 A, TO-220AC package with conductive case.Conductive case requires insulating washer; faster Trr suits higher-frequency PFC but increases EMI risk.Prefer when lower Qrr and tighter dv/dt control are critical; verify thermal interface due to conductive tab.
VS-8EWH02FN-M3VRRM = 200 V, Trr = 175 ns, VF = 1.35 V @ 8 A, TO-220AC with isolated case, AEC-Q101 qualified.Automotive-grade qualification adds cost; slightly higher VF and Trr reduce efficiency vs. FR803 in industrial use.Choose only if automotive qualification or extended temperature validation is required; otherwise FR803 offers better cost/performance.

Compared with STTH8R02DJ and VS-8EWH02FN-M3, the FR803 delivers optimal balance of low-cost, isolated-case reliability, and proven 150 ns Trr performance for industrial 50/60 Hz rectification-without over-specifying for automotive or ultra-high-frequency needs.

Availability

FR803 is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive input rectification, and uninterruptible power systems requiring stable component supply and long-term manufacturing continuity.

Supply support for FR803 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

ON Semiconductor is a global semiconductor manufacturer specializing in power management, analog, sensor, and logic solutions for automotive, industrial, and cloud power applications.

The FR801–FR805 series belongs to ON Semiconductor's fast recovery rectifier product line, designed specifically for high-current, low-loss line-frequency rectification in cost-sensitive industrial power systems.

FAQ

Is the FR803 case electrically connected to the semiconductor die?

No. The FR803 uses a TO-220A package with fully isolated plastic case and non-conductive housing. Pin 1 (anode) and Pin 2 (cathode) are the only electrical terminals; the case has no internal electrical connection and may be mounted directly to a heatsink without insulation.

What is the maximum allowable case temperature for continuous operation?

The FR803 is rated for continuous operation at I(AV) = 8.0 A only when the case temperature (TC) is maintained at ≤100°C, as defined in the derating curve (Figure 1). Exceeding 100°C requires proportional current reduction; absolute maximum TJ is 175°C.

Can FR803 replace a standard recovery rectifier like 1N5408 in a 60 Hz power supply?

Yes, but with design impact: FR803's 150 ns Trr reduces reverse recovery loss and EMI versus 1N5408's ~2 µs Trr, yet its VF (1.3 V) is comparable. Thermal design must account for identical I(AV) rating, but layout should minimize parasitic inductance to avoid voltage overshoot during fast turn-off.

Does FR803 meet RoHS and REACH compliance?

Yes. FR803 is manufactured per ON Semiconductor's standard RoHS-compliant process (Pb-free, halogen-free) and meets REACH SVHC thresholds. Full compliance documentation-including material declarations and test reports-is available via ON Semiconductor's official product page for DS26005.

FR803 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
TO-220-2
Packaging:
Tube
Product Status:
Obsolete
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
200 V
Current - Average Rectified (Io):
8A
Voltage - Forward (Vf) (Max) @ If:
1.3 V @ 8 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
150 ns
Current - Reverse Leakage @ Vr:
10 µA @ 200 V
Capacitance @ Vr, F:
-
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-220AC
Operating Temperature - Junction:
-65°C ~ 175°C

FR803 FAQ

1.How can I place an order for FR803 through Aetrix?

Please submit a Request for Quotation (RFQ) for FR803 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for FR803 reliable?

The price and inventory of FR803 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for FR803 is usually 5 days.

3.What payment methods are accepted for FR803?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for FR803 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for FR803?

FR803 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your FR803 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for FR803?

For technical support, including FR803 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your FR803 requirements.

6.How does Aetrix verify that FR803 is sourced from the original manufacturer or authorized distributors?

All FR803 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that FR803 meets industry standards.

7.What is the process for return or replacement of FR803?

All FR803 units undergo pre-shipment inspection (PSI). If there is an issue with FR803, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The FR803 part is unused and in its original packaging.

Return procedure for FR803:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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