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Diodes Incorporated GBJ2004-F

Part No.:
GBJ2004-F
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-SIP, GBJ
Datasheet:
AetrixGBJ2004-F.pdf
Description:
BRIDGE RECT 1PHASE 400V 20A GBJ
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8

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Product details

Overview

GBJ2004-F from Diodes Incorporated is a 20A glass passivated single-phase bridge rectifier with 400V peak repetitive reverse voltage (VRRM), 1.05V forward voltage per element at 10A, and 240A non-repetitive surge current rating - designed for AC-to-DC conversion in industrial power supplies and motor control circuits.

For engineers reviewing the GBJ2004-F datasheet, GBJ2004-F pinout, GBJ2004-F application, or GBJ2004-F equivalent, key selection criteria include thermal resistance (0.8°C/W), RMS reverse voltage (280V), case temperature derating behavior, and through-hole mounting compatibility with #6 screw fastening.

Technical Context

This bridge rectifier integrates four silicon diodes in a single GBJ package with glass passivation for enhanced reliability under high-voltage transients and elevated junction temperatures up to +150°C. Its molded plastic case meets UL 94V-0 flammability and supports lead-free soldering per MIL-STD-202.

The device operates with low reverse leakage (10 µA at 25°C, 500 µA at 125°C) and exhibits 60 pF typical capacitance per element at 1 MHz, minimizing high-frequency noise coupling in switching power supply front-ends.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - maximum peak reverse voltage the bridge can block without breakdown
IO @ TC = 110°C20 A - average forward output current sustainable with case temperature held at 110°C
IFSM (8.3 ms)240 A - surge withstand capability for single half-sine AC line fault events
VFM @ IF = 10A1.05 V - forward voltage drop per diode leg, directly impacting conduction loss and thermal design
RJC0.8 °C/W - junction-to-case thermal resistance measured on 300×300×1.6 mm Cu heatsink
CT per element60 pF - total capacitance affecting EMI filtering requirements and high-frequency rectification fidelity
Tj, TSTG−55 to +150 °C - operational and storage range enabling use in harsh industrial environments

Pinout & Package

Package: GBJ - molded plastic, through-hole, #6 screw mountable, UL 94V-0 rated, 6.6 g weight, lead-free tin-plated terminals.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC terminal (anode of D1, cathode of D2)One of two AC input nodes; connects to primary side of transformer or line filter
AC2Input AC terminal (anode of D3, cathode of D4)Second AC input node; completes full-wave bridge input path
+ (Anode Common)Positive DC outputDC output anode node formed by cathodes of D1 and D3; connects to bulk capacitor positive rail
– (Cathode Common)Negative DC outputDC output cathode node formed by anodes of D2 and D4; serves as circuit ground reference

Key Features

FeatureDesign Value
Glass passivated die constructionEnables stable reverse characteristics and long-term reliability under thermal cycling and humidity stress
1500 VRMS dielectric strengthEnsures isolation integrity between AC inputs and DC outputs in safety-critical power stages
UL Recognized Component (E94661)Validates compliance with end-equipment safety standards without requiring additional system-level certification
RoHS-compliant lead-free finishMeets EU Directive 2002/95/EC with exemptions for glass and high-temp solder, supporting global manufacturing
240A I²t fusing ratingProvides predictable fuse coordination for overcurrent protection in 60 Hz mains-fed systems

Applications

Industrial Power Supply Input StageMotor Drive Front-End Rectification

Use Scenario: AC mains input rectification in 20A-rated switch-mode power supplies for PLCs and HMIs.

IC Role / Device Role / Timing Role: Bridge rectifier converting 230VAC/50Hz or 115VAC/60Hz to unregulated DC bus.

Use Value: 400V VRRM provides 2× safety margin over 230VAC peak (325V), while 0.8°C/W RJC enables compact heatsinking.

Use Scenario: Single-phase AC input rectification in variable frequency drives for HVAC blowers and pumps.

IC Role / Device Role / Timing Role: Full-wave rectifier feeding DC link capacitor prior to inverter stage.

Use Value: 240A IFSM withstands motor startup surges; low CT (60 pF) reduces high-frequency noise injection into control circuitry.

LED Driver Bulk Capacitor ChargingWelding Equipment Primary Rectification

Use Scenario: High-current charging of bulk electrolytic capacitors in constant-current LED drivers.

IC Role / Device Role / Timing Role: Main rectifier delivering sustained 20A DC output to smoothing capacitor bank.

Use Value: IO rating at TC = 110°C allows operation in enclosed enclosures without forced air; UL recognition simplifies end-product listing.

Use Scenario: Primary-side rectification in portable arc welding inverters with intermittent duty cycles.

IC Role / Device Role / Timing Role: High-surge-capable bridge handling repetitive 200A+ short-duration pulses.

Use Value: 240A IFSM and −55°C to +150°C Tj range support rugged field deployment under thermal shock and vibration.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
Vishay GBU20JSame 20A/400V rating, but GBU package has lower RJC (0.7°C/W) and higher IR (50 µA @ 25°C)Preferred where tighter thermal budget exists; less suitable for ultra-low-leakage designs at high ambientSelect for improved thermal performance in space-constrained heatsink layouts
ON Semiconductor GBPC2004Identical electrical specs, but GBPC package uses copper leadframe (lower RJC = 0.6°C/W) and higher IFSM (300A)Better suited for high-reliability welder or UPS applications requiring extended surge marginChoose when system-level surge testing exceeds 240A or long-term thermal cycling is critical

Compared with GBJ2004-F, GBU20J offers marginal thermal improvement but higher leakage, while GBPC2004 delivers superior surge robustness and thermal efficiency at the cost of larger footprint and higher unit price.

Availability

GBJ2004-F is available at Aetrix Electronics and suitable for industrial power supplies, motor drive front-ends, and LED driver bulk charging applications requiring stable component supply and long-lifecycle availability.

Supply support for GBJ2004-F includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global semiconductor manufacturer specializing in discrete, analog, and mixed-signal devices for power management, signal integrity, and connectivity.

The GBJ series targets cost-sensitive, high-reliability AC/DC front-end applications across industrial automation, lighting, and appliance markets - emphasizing thermal robustness, safety certification, and manufacturability.

FAQ

What is the maximum case temperature for continuous 20A operation?

The GBJ2004-F sustains 20A average forward current only when case temperature (TC) is maintained at or below 110°C, as specified in the derating curve. Exceeding this temperature requires linear current reduction - e.g., 15A at TC = 125°C - to prevent thermal runaway and ensure 10-year reliability.

Can GBJ2004-F be used with capacitive loads without derating?

No. The datasheet explicitly requires 20% current derating for capacitive loads due to high inrush current during bulk capacitor charging. At full rated 20A, the device must be operated at ≤16A when feeding large electrolytic banks directly after AC switch-on to avoid exceeding IFSM limits.

Is the GBJ2004-F compliant with RoHS and REACH regulations?

Yes. GBJ2004-F carries lead-free tin plating and complies with RoHS Directive 2011/65/EU (including Annex III exemptions for glass and high-temperature solder), and meets REACH SVHC thresholds with no substances above 0.1% w/w concentration.

What is the recommended torque for the #6 screw mounting?

The mechanical specification mandates a maximum mounting torque of 5.0 in-lbs (0.56 N·m) for the #6 screw. Exceeding this value risks cracking the molded plastic case or damaging internal wire bonds, potentially causing premature failure under thermal cycling or vibration stress.

GBJ2004-F Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-SIP, GBJ
Packaging:
Tube
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
400 V
Current - Average Rectified (Io):
20 A
Voltage - Forward (Vf) (Max) @ If:
1.05 V @ 10 A
Current - Reverse Leakage @ Vr:
10 µA @ 400 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
GBJ

GBJ2004-F FAQ

1.How can I place an order for GBJ2004-F through Aetrix?

Please submit a Request for Quotation (RFQ) for GBJ2004-F on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBJ2004-F reliable?

The price and inventory of GBJ2004-F are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBJ2004-F is usually 5 days.

3.What payment methods are accepted for GBJ2004-F?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBJ2004-F transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBJ2004-F?

GBJ2004-F orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBJ2004-F order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBJ2004-F?

For technical support, including GBJ2004-F datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBJ2004-F requirements.

6.How does Aetrix verify that GBJ2004-F is sourced from the original manufacturer or authorized distributors?

All GBJ2004-F products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBJ2004-F meets industry standards.

7.What is the process for return or replacement of GBJ2004-F?

All GBJ2004-F units undergo pre-shipment inspection (PSI). If there is an issue with GBJ2004-F, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBJ2004-F part is unused and in its original packaging.

Return procedure for GBJ2004-F:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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