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Diodes Incorporated GBJ2502-F

Part No.:
GBJ2502-F
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-SIP, GBJ
Datasheet:
AetrixGBJ2502-F.pdf
Description:
BRIDGE RECT 1PHASE 200V 25A GBJ
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:15

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Product details

Overview

GBJ2502-F from Diodes Incorporated is a 25A standard recovery bridge rectifier in GBJ package, rated for 200V peak repetitive reverse voltage (VRRM), 1.05V max forward voltage at 12.5A, and 350A peak surge current. It features glass-passivated die construction, 2500VRMS case dielectric strength, and is designed for AC-to-DC conversion in industrial power supplies and motor control circuits.

For engineers reviewing the GBJ2502-F datasheet, GBJ2502-F pinout, GBJ2502-F application, or GBJ2502-F equivalent, key selection criteria include VRRM rating, thermal resistance (1.0°C/W junction-to-case), surge capability (350A), reverse leakage (10µA @ 25°C), and through-hole mounting compatibility with #6 screw hardware.

Technical Context

This single-phase full-wave bridge rectifier integrates four silicon diodes in a common cathode/anode configuration to convert AC input into unidirectional DC output. Its standard recovery characteristic (non-fast/soft recovery) suits line-frequency applications where switching losses are secondary to conduction efficiency and ruggedness.

The device operates across –55°C to +150°C junction temperature range and delivers 25A average rectified current when mounted on a specified 250mm × 250mm × 20mm aluminum heatsink. Thermal resistance of 1.0°C/W enables predictable junction temperature rise under sustained load.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM200 V - Maximum repetitive reverse voltage the bridge withstands without breakdown; defines safe AC input voltage ceiling (e.g., ≤141V RMS).
IF(AV)25 A - Average DC output current capability with heatsink; determines continuous power handling in linearly loaded supplies.
VF Max1.05 V @ 12.5A - Forward voltage drop per diode path; directly impacts conduction loss (≈2.1W total at 12.5A).
IFSM350 A - Peak non-repetitive surge current tolerance; supports inrush current during cold-start of transformer-fed supplies.
RθJC1.0 °C/W - Junction-to-case thermal resistance; enables accurate heatsink sizing for target TJ ≤150°C under steady-state load.
IR Max10 µA @ 25°C - Reverse leakage current per bridge leg; ensures minimal standby power loss in off-state conditions.
VB200 V - Breakdown voltage at IR = 10µA; confirms margin between operating VR and hard breakdown limit.

Pinout & Package

Package: GBJ - Molded plastic, UL 94V-0 rated, through-hole mount with #6 screw hole, 6.6g mass, lead-free tin-plated terminals.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC Terminal 1One AC input node; connects to live/phase side of transformer secondary or AC line.
AC2Input AC Terminal 2Second AC input node; completes full-wave bridge input path with AC1.
+ (Anode Common)Positive DC OutputFull-wave rectified positive output node; feeds bulk capacitor or downstream regulator.
– (Cathode Common)Negative DC Output / ReturnFull-wave rectified negative return path; serves as system ground reference point.

Key Features

FeatureDesign Value
Glass passivated dieEnhances long-term reliability and moisture resistance in humid or contaminated environments.
2500VRMS dielectric strengthEnsures isolation integrity between AC inputs and DC outputs under transient overvoltage stress.
350A surge rating (8.3ms)Withstands transformer inrush and capacitor charging surges without degradation.
UL Recognized (E95060)Validates compliance with safety standards for end-equipment certification (e.g., IEC 62368-1).
RoHS 3 compliant, lead-freeMeets global environmental regulations and supports Pb-free reflow and wave soldering processes.

Applications

Industrial Power SuppliesMotor Drive Front-Ends

Use Scenario: AC mains-fed linear or phase-controlled power supplies delivering 20–30A DC output.

IC Role / Device Role / Timing Role: Primary AC-to-DC conversion stage; provides unregulated DC bus for regulators or thyristor controllers.

Use Value: 25A IF(AV) and 350A IFSM support high-current transformer secondaries without parallel devices.

Use Scenario: Rectification of AC supply feeding DC link capacitors in 3-phase inverter drives (single-phase input variant).

IC Role / Device Role / Timing Role: Input-stage bridge rectifier converting single-phase utility power to stable DC bus voltage.

Use Value: 200V VRRM accommodates 120/230VAC systems with safety margin; 1.0°C/W RθJC simplifies heatsink design for continuous operation.

Welding Equipment Power StagesUPS Input Rectifiers

Use Scenario: High-current DC power generation in portable or benchtop arc welding units.

IC Role / Device Role / Timing Role: Main rectifier delivering pulsed DC output to welding transformer primary or inverter stage.

Use Value: Surge rating of 350A handles intermittent high-current weld pulses without thermal runaway.

Use Scenario: Online or line-interactive UPS systems requiring robust input rectification and battery charging circuitry.

IC Role / Device Role / Timing Role: Bidirectional energy path component-rectifies AC input and supports reverse-current battery charging mode.

Use Value: Low IR (10µA) minimizes self-discharge during battery backup; UL recognition supports safety-critical backup infrastructure.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU252Same 25A/200V rating, but GBU package (lower profile, no mounting hole); RθJC = 1.5°C/W.Limited to PCB space-constrained designs without mechanical mounting requirement.Select when board height is critical and heatsinking relies on copper area rather than external heatsink.
KBPC250225A/200V, but epoxy-insulated metal case; higher IFSM (400A), RθJC = 0.8°C/W.Better suited for high-surge, high-reliability industrial equipment with metal chassis grounding.Prefer when enhanced surge immunity and lower thermal resistance justify higher cost and larger footprint.

Compared with GBU252 and KBPC2502, the GBJ2502-F uniquely combines screw-mount mechanical stability, UL recognition, and balanced thermal performance-making it optimal for field-serviceable industrial power modules where mounting torque (5.0 in-lbs) and traceable sourcing are required.

Availability

GBJ2502-F is available at Aetrix Electronics and suitable for industrial power supplies, motor drive front-ends, welding equipment power stages, and UPS input rectifiers requiring stable component supply and long-term BOM continuity.

Supply support for GBJ2502-F includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The GBJ series belongs to Diodes' standard recovery bridge rectifier product line, engineered for cost-effective, high-reliability AC/DC conversion in industrial, appliance, and infrastructure applications where ruggedness and safety certification are prioritized over ultra-fast switching.

FAQ

What is the maximum heatsink temperature rise for GBJ2502-F at 25A DC output?

At 25A average output current and ambient temperature of 25°C, with a 250mm × 250mm × 20mm aluminum heatsink, the junction temperature rise is calculated as ΔTJ = IF² × RθJC × RθCS + RθSA. Given RθJC = 1.0°C/W and typical RθCS + RθSA ≈ 0.5°C/W, total thermal resistance is ~1.5°C/W, resulting in ~94°C rise above ambient-keeping TJ at ~119°C, well within the –55°C to +150°C operating range.

Can GBJ2502-F be used in automotive applications?

GBJ2502-F is not AEC-Q101 qualified and lacks automotive-specific change control, PPAP documentation, or IATF 16949 manufacturing certification. While its –55°C to +150°C operating range overlaps automotive requirements, Diodes explicitly states that automotive use requires contacting their representative for qualified alternatives-so this part is intended for industrial, commercial, and appliance applications only.

Is the GBJ2502-F RoHS 3 compliant and halogen-free?

Yes. GBJ2502-F meets EU Directive 2015/863/EU (RoHS 3), including all applicable exemptions. Diodes confirms it is lead-free and complies with their "Green" definition-meaning it contains <900 ppm bromine and <900 ppm antimony, and is fully halogen-free per their published specifications.

What is the recommended mounting torque for the GBJ2502-F screw hole?

The datasheet specifies a maximum mounting torque of 5.0 in-lbs for the integrated #6 screw hole. Exceeding this value risks cracking the molded plastic package or deforming internal wire bonds. Use a calibrated torque screwdriver and avoid thread-locking compounds unless validated for UL-compliant assembly per Diodes' application guidance.

GBJ2502-F Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-SIP, GBJ
Packaging:
Tube
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
200 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.05 V @ 12.5 A
Current - Reverse Leakage @ Vr:
10 µA @ 200 V
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
GBJ

GBJ2502-F FAQ

1.How can I place an order for GBJ2502-F through Aetrix?

Please submit a Request for Quotation (RFQ) for GBJ2502-F on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBJ2502-F reliable?

The price and inventory of GBJ2502-F are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBJ2502-F is usually 5 days.

3.What payment methods are accepted for GBJ2502-F?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBJ2502-F transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBJ2502-F?

GBJ2502-F orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBJ2502-F order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBJ2502-F?

For technical support, including GBJ2502-F datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBJ2502-F requirements.

6.How does Aetrix verify that GBJ2502-F is sourced from the original manufacturer or authorized distributors?

All GBJ2502-F products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBJ2502-F meets industry standards.

7.What is the process for return or replacement of GBJ2502-F?

All GBJ2502-F units undergo pre-shipment inspection (PSI). If there is an issue with GBJ2502-F, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBJ2502-F part is unused and in its original packaging.

Return procedure for GBJ2502-F:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

GBJ2502-F Tags

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