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onsemi GBPC2501W

Part No.:
GBPC2501W
Manufacturer:
onsemi
Category:
Bridge Rectifiers
Package:
4-Square, GBPC-W
Datasheet:
AetrixGBPC2501W.pdf
Description:
BRIDGE RECT 1P 100V 25A GBPC-W
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:49

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Product details

Overview

GBPC2501W from Diodes Incorporated is a 25A glass passivated single-phase bridge rectifier with 100V peak repetitive reverse voltage (VRRM), 1.1V forward voltage at 12.5A per diode, 300A non-repetitive surge rating, and metal-base heatsink for thermal management-used in industrial AC/DC power supplies and motor drive front-ends.

For engineers reviewing the GBPC2501W datasheet, GBPC2501W pinout, GBPC2501W application, or GBPC2501W equivalent, key selection criteria include VRRM derating for capacitive loads, case temperature–dependent current derating, thermal resistance to heatsink (1.3°C/W), and UL recognition under file E94661 for safety-critical power conversion.

Technical Context

This device integrates four silicon junction diodes in a single-phase full-wave bridge configuration with glass-passivated die construction to minimize reverse leakage (5.0μA at 25°C) and ensure stable operation up to 150°C junction temperature. Its internal metal base provides direct thermal conduction path to external heatsinks.

The GBPC2501W is rated for 25A average rectified output current at TC = 60°C with 20% derating required for capacitive loads. It supports 60Hz line-frequency operation with 8.3ms half-sine surge capability and exhibits 300pF typical total capacitance per element at 1MHz and 4V reverse bias.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM100 V - Maximum peak reverse voltage before breakdown; defines safe AC input range for 70V RMS systems
IO @ TC=60°C25 A - Continuous DC output current when case temperature held at 60°C using heatsink
IFSM300 A - Single-cycle surge withstand capability; critical for inrush limiting in transformer-fed supplies
VFM @ IF=12.5A1.1 V - Forward drop per diode leg; determines conduction loss (2.2V total bridge drop at full load)
RθJC1.3 °C/W - Junction-to-case thermal resistance; enables thermal design with known heatsink interface conditions
IR @ 25°C5.0 μA - Reverse leakage per diode; ensures low standby power loss in high-impedance hold-up circuits
Isolation Voltage1500 V - Case-to-terminal dielectric strength; satisfies reinforced insulation requirements for Class I equipment

Pinout & Package

Package: GBPC-W - molded plastic case with internally mounted metal heatsink base and wire leads; UL 94V-0 rated; weight ≈14 g; mounting via #10 screw through central hole (5.08–5.59 mm diameter).

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input Terminal 1One of two alternating-current input nodes; symmetrical with AC2 for full-wave bridge operation
AC2AC Input Terminal 2Second AC input node; polarity agnostic-enables bidirectional AC connection
+Positive DC OutputAnode of output leg; connects to bulk capacitor positive rail in standard linear or SMPS front-end
Negative DC OutputCathode of output leg; serves as system ground reference or return path for DC load

Key Features

FeatureDesign Value
Glass passivated die constructionReduces surface leakage and improves long-term reliability under humid or contaminated environments
300A surge rating (8.3ms)Withstands transformer inrush and motor startup transients without degradation
Metal base for heat dissipationEnables direct bolt-down to chassis or heatsink, reducing thermal interface resistance vs. PCB-mount alternatives
UL Recognized (E94661)Validates isolation, flammability, and construction compliance for end-equipment safety certification
RoHS-compliant lead finishMeets EU Directive 2011/65/EU with exemptions for high-temp solder and glass; suitable for commercial/industrial use

Applications

Industrial AC/DC Power SuppliesMotor Drive Front-End Rectification

Use Scenario: Converting 85–265VAC mains to unregulated DC bus in DIN-rail mounted power supplies.

IC Role / Device Role / Timing Role: Bridge rectifier providing full-wave AC-to-DC conversion prior to bulk capacitance and regulation stage.

Use Value: 25A continuous rating and 300A surge support enable robust operation across universal input ranges without forced air cooling.

Use Scenario: Rectifying single-phase AC supply for variable frequency drives powering HVAC blowers or conveyor motors.

IC Role / Device Role / Timing Role: Primary rectification stage delivering DC link voltage to inverter section.

Use Value: Low 1.1V forward drop minimizes conduction loss at partial load, improving overall system efficiency.

Welding Equipment Power StagesUninterruptible Power Supply (UPS) Input Stage

Use Scenario: High-current DC generation in portable arc welders operating from 120/240VAC generators.

IC Role / Device Role / Timing Role: Main rectifier handling intermittent 100% duty cycle surges during arc initiation.

Use Value: Metal-base thermal path sustains >100°C case temperatures during repeated welding cycles without derating.

Use Scenario: Input rectification in line-interactive UPS units requiring high reliability and low standby leakage.

IC Role / Device Role / Timing Role: Mains-fed bridge supplying battery charger and inverter DC bus.

Use Value: 5.0μA reverse leakage at 25°C reduces no-load power consumption and extends battery float time.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBJ2501Same 25A/100V rating but GBPC package replaced by GBJ's compact 4-pin inline plastic body; no integral metal baseLimited to PCB-mount with external heatsinking; unsuitable for direct chassis mountingSelect when space-constrained PCB layout prioritizes footprint over thermal performance
KBPC2501WIdentical GBPC-W mechanical form factor and 25A/100V specs; manufactured by Fairchild/ON SemiconductorSame mounting, thermal, and electrical behavior; validated drop-in replacement in legacy designsChoose for second-source assurance where Diodes Inc. supply continuity is a concern

Compared with GBJ2501 and KBPC2501W, the GBPC2501W uniquely combines wire-lead termination, integrated metal heatsink base, and UL recognition-making it optimal for high-reliability, thermally demanding chassis-mounted rectification where mechanical robustness and safety certification are mandatory.

Availability

GBPC2501W is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive front-end rectification, and welding equipment power stages requiring stable component supply and long-lifecycle availability.

Supply support for GBPC2501W includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, serving industrial, computing, communications, and consumer markets.

The GBPC series belongs to Diodes' high-current bridge rectifier product line, engineered for ruggedized AC/DC conversion in environments demanding thermal resilience, surge immunity, and safety certification.

FAQ

What is the maximum case temperature for continuous 25A operation?

The GBPC2501W delivers 25A average output current only when case temperature (TC) is maintained at ≤60°C using an adequately sized heatsink. At higher case temperatures, current must be linearly derated per Figure 1 in the datasheet-e.g., ~18A at TC = 100°C. Thermal interface material and mounting torque (≤8.0 in-lb) directly impact achievable TC.

Can GBPC2501W be used with capacitive input filters without derating?

No. The datasheet explicitly requires 20% derating of IO for capacitive loads due to higher peak currents and increased thermal stress on diode junctions. For a 25A-rated unit, this means limiting continuous current to 20A when feeding bulk capacitors directly-verified by thermal testing under worst-case line and load conditions.

Is the GBPC2501W RoHS compliant despite containing lead-free exemptions?

Yes. GBPC2501W complies with RoHS Directive 2011/65/EU, including permitted exemptions for high-melting-point solder (lead in solder alloys above 85 wt%) and glass (lead oxide in passivation layers), as documented in EU Annexes 5 and 7-confirmed by Diodes' official compliance statements and test reports.

How does the metal base improve thermal performance versus standard plastic-packaged bridges?

The integral metal base provides a low-resistance thermal path from die to external heatsink, achieving RθJC = 1.3°C/W-up to 40% lower than comparable plastic-only packages. This allows higher power density and eliminates reliance on PCB copper area for heat spreading, enabling direct chassis mounting in space-constrained enclosures.

GBPC2501W Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
4-Square, GBPC-W
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
100 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 7.5 A
Current - Reverse Leakage @ Vr:
5 µA @ 100 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
GBPC-W

GBPC2501W FAQ

1.How can I place an order for GBPC2501W through Aetrix?

Please submit a Request for Quotation (RFQ) for GBPC2501W on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBPC2501W reliable?

The price and inventory of GBPC2501W are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBPC2501W is usually 5 days.

3.What payment methods are accepted for GBPC2501W?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBPC2501W transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBPC2501W?

GBPC2501W orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBPC2501W order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBPC2501W?

For technical support, including GBPC2501W datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBPC2501W requirements.

6.How does Aetrix verify that GBPC2501W is sourced from the original manufacturer or authorized distributors?

All GBPC2501W products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBPC2501W meets industry standards.

7.What is the process for return or replacement of GBPC2501W?

All GBPC2501W units undergo pre-shipment inspection (PSI). If there is an issue with GBPC2501W, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBPC2501W part is unused and in its original packaging.

Return procedure for GBPC2501W:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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