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Taiwan Semiconductor Corporation GBPC2504

Part No.:
GBPC2504
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-Square, GBPC
Datasheet:
AetrixGBPC2504.pdf
Description:
BRIDGE RECT 1PHASE 400V 25A GBPC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:258

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Product details

Overview

GBPC2504 from Diodes Incorporated is a 25A glass passivated single-phase bridge rectifier with 400V peak repetitive reverse voltage (VRRM), 1.1V forward voltage per diode at 12.5A, 300A non-repetitive surge rating, and metal-base thermal design for heatsink mounting in industrial power supplies and AC/DC converters.

For engineers reviewing the GBPC2504 datasheet, GBPC2504 pinout, GBPC2504 application, or GBPC2504 equivalent, key selection factors include its 400V blocking capability, 25A average output current at TC = 60°C, 1.3°C/W junction-to-case thermal resistance, and UL-recognized isolation rating of 1500V.

Technical Context

This discrete bridge rectifier integrates four silicon diodes in a single molded plastic package with internal heatsink, configured as a full-wave Graetz bridge. It operates under single-phase, half-wave 60Hz AC input with resistive or inductive loads, requiring 20% current derating for capacitive loads.

Thermal performance relies on mechanical mounting via #10 screw to an external heatsink; case-to-terminal isolation is rated at 1500V, and junction temperature must remain within –65°C to +150°C across operation and storage.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - Maximum peak reverse voltage each diode can block without breakdown
IO @ TC=60°C25 A - Continuous DC output current achievable with case temperature maintained at 60°C
VFM @ IF=12.5A1.1 V - Forward voltage drop per diode leg, directly determining conduction loss in power stage
IFSM300 A - Peak surge current tolerance for 8.3ms half-sine wave, critical for inrush handling
RθJC1.3 °C/W - Thermal resistance from junction to case, defining minimum heatsink requirement for thermal management
Isolation Voltage1500 V - Dielectric strength between case and terminals, enabling safe mains-side mounting
CT @ 1MHz300 pF - Total junction capacitance per diode, influencing EMI behavior in high-frequency switching environments

Pinout & Package

Package: GBPC - Molded plastic case with integrated metal baseplate for screw-mount heatsinking (UL 94V-0), dimensions 28.3–28.8 mm × 7.4–8.25 mm × 16.1–17.1 mm, weight ≈20 g.

Pin/TerminalCircuit RoleDesign Meaning
AC1 / AC2AC Input TerminalsTwo alternating current inputs accepting full-wave bridge input; electrically symmetrical
+Positive DC OutputAnode-side common output node delivering rectified positive DC voltage
Negative DC OutputCathode-side common output node serving as DC return/reference ground

Key Features

FeatureDesign Value
Glass passivated die constructionEnables stable reverse leakage (<5 µA at 25°C) and long-term reliability under thermal cycling
Metal baseplate with screw mountSupports direct mechanical and thermal coupling to external heatsinks, reducing system-level thermal impedance
UL Recognized Component (E94661)Validates safety compliance for end-equipment certification in industrial and commercial AC-powered systems
300A surge rating (8.3ms)Withstands motor startup surges, transformer inrush, and lightning-induced transients without failure

Applications

Industrial AC/DC Power SuppliesMotor Drive Front-End Rectification

Use Scenario: Converting 230VAC mains to unregulated DC bus in DIN-rail mounted power supplies for PLCs and I/O modules.

IC Role / Device Role / Timing Role: Discrete bridge rectifier providing full-wave AC-to-DC conversion at 25A continuous load.

Use Value: 400V VRRM safely accommodates 230VAC ±10% with margin; metal base enables compact heatsink integration in space-constrained enclosures.

Use Scenario: Rectifying single-phase AC input feeding DC link capacitors in HVAC blower and pump inverters.

IC Role / Device Role / Timing Role: Primary front-end rectifier converting utility AC into stable DC bus prior to PWM inverter stage.

Use Value: 300A IFSM handles motor inrush currents; low 1.1V VFM reduces conduction loss and thermal stress during continuous operation.

Welding Equipment Power StagesUninterruptible Power Supply (UPS) Input Stage

Use Scenario: High-current rectification in portable arc welding units operating from 115/230VAC generators or grid sources.

IC Role / Device Role / Timing Role: Main AC input rectifier delivering high-pulse DC current to energy storage and inverter sections.

Use Value: 25A IO rating supports intermittent high-duty-cycle loads; 1500V isolation ensures operator safety during high-voltage transients.

Use Scenario: Mains rectification in line-interactive UPS systems where battery backup engages during brownouts or outages.

IC Role / Device Role / Timing Role: Input-stage bridge converting utility AC to DC for charging battery and powering inverter during normal operation.

Use Value: Glass passivation ensures low IR drift over time, maintaining efficiency and thermal stability across 10+ year deployments.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBJ2504Same 400V VRRM and 25A IO rating, but GBJ package uses insulated plastic body without metal baseplate; RθJC = 1.8°C/W vs. 1.3°C/WLower thermal performance requires larger heatsink area or forced-air cooling in high-ambient environmentsSelect when isolation from heatsink is required or when board-level mounting replaces screw-mount configuration
KBPC2504Identical electrical specs (400V/25A/300A), but KBPC package has different mechanical footprint and terminal geometry; no UL recognitionLacks UL E94661 listing, limiting use in certified industrial equipment requiring safety agency approvalSelect only for cost-sensitive, non-certified consumer-grade power supplies where UL compliance is not mandated

Compared with GBJ2504 and KBPC2504, GBPC2504 uniquely combines UL recognition, lowest thermal resistance (1.3°C/W), and screw-mount metal base-making it optimal for thermally demanding, safety-certified industrial rectification where heatsink integration and regulatory compliance are mandatory.

Availability

GBPC2504 is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive front-end rectification, welding equipment power stages, and uninterruptible power supply (UPS) input stages requiring stable component supply and long-lifecycle support.

Supply support for GBPC2504 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The GBPC series belongs to Diodes' high-current bridge rectifier product line, engineered specifically for robust, thermally efficient AC-to-DC conversion in industrial, appliance, and infrastructure power systems.

FAQ

What is the maximum allowable case temperature for continuous operation of GBPC2504?

The datasheet specifies a maximum case temperature (TC) of 60°C for rated 25A average output current. Exceeding this temperature requires linear derating per Figure 1: at TC = 100°C, IO drops to approximately 15A. Thermal design must ensure heatsink interface resistance and ambient conditions maintain TC ≤ 60°C under full load.

Can GBPC2504 be used with capacitive loads without modification?

No. The datasheet explicitly requires a 20% derating of average output current when driving capacitive loads due to higher peak charging currents. For example, at TC = 60°C, IO must be limited to 20A instead of 25A. Additional input filtering or inrush limiting may be necessary to prevent overstress.

Does GBPC2504 have lead-free and RoHS-compliant construction?

Yes. GBPC2504 features lead-free finish and complies with RoHS Directive 2011/65/EU (as revised March 2013), including exemptions for glass and high-temperature solder per EU Annex Notes 5 and 7. This is confirmed in Note 4 of the DS21209 datasheet.

How is polarity marked on the GBPC2504 package?

Polarity is physically marked on the case: "+" and "–" symbols identify the DC output terminals, while "AC" labels (or dual "~") indicate the two AC input terminals. The standard GBPC orientation places "+" at top-right and "–" at top-left when viewing the device with terminals facing upward and marking side visible.

GBPC2504 Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
GBPC25
Package/Case:
4-Square, GBPC
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
400 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 12.5 A
Current - Reverse Leakage @ Vr:
5 µA @ 400 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Chassis Mount
Supplier Device Package:
GBPC

GBPC2504 FAQ

1.How can I place an order for GBPC2504 through Aetrix?

Please submit a Request for Quotation (RFQ) for GBPC2504 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBPC2504 reliable?

The price and inventory of GBPC2504 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBPC2504 is usually 5 days.

3.What payment methods are accepted for GBPC2504?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBPC2504 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBPC2504?

GBPC2504 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBPC2504 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBPC2504?

For technical support, including GBPC2504 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBPC2504 requirements.

6.How does Aetrix verify that GBPC2504 is sourced from the original manufacturer or authorized distributors?

All GBPC2504 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBPC2504 meets industry standards.

7.What is the process for return or replacement of GBPC2504?

All GBPC2504 units undergo pre-shipment inspection (PSI). If there is an issue with GBPC2504, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBPC2504 part is unused and in its original packaging.

Return procedure for GBPC2504:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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