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GeneSiC Semiconductor GBPC2504W

Part No.:
GBPC2504W
Manufacturer:
GeneSiC Semiconductor
Category:
Bridge Rectifiers
Package:
4-Square, GBPC-W
Datasheet:
AetrixGBPC2504W.pdf
Description:
BRIDGE RECT 1P 400V 25A GBPC-W
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,244

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Product details

Overview

GBPC2504W from Diodes Incorporated is a 25A glass passivated single-phase bridge rectifier with 400V peak repetitive reverse voltage (VRRM), 1.1V forward voltage per element at 12.5A, 300A non-repetitive surge rating, and metal-base heatsink for thermal management-used in AC/DC power supplies for industrial motor drives.

For engineers reviewing the GBPC2504W datasheet, GBPC2504W pinout, GBPC2504W application, or GBPC2504W equivalent, key selection criteria include VRRM derating for capacitive loads, case temperature–dependent current derating, thermal resistance (1.3°C/W junction-to-case), and UL recognition for safety-critical power conversion.

Technical Context

This device integrates four silicon diodes in a single-phase full-wave bridge configuration with glass-passivated junctions to suppress surface leakage and enhance reliability under humid or high-voltage stress conditions. Its internal metal base provides direct thermal conduction path to an external heatsink, enabling sustained 25A average output at TC = 60°C when mounted on a 220 × 220 × 50 mm aluminum plate.

The GBPC2504W operates with 5μA typical reverse leakage at 25°C and 500μA at 125°C under rated DC blocking voltage, supporting stable rectification in ambient temperatures up to +150°C. Its 300pF typical junction capacitance minimizes high-frequency noise coupling in switching power supply front-ends.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - Withstands peak reverse voltage in single-phase 60Hz AC line applications without breakdown.
IO @ TC=60°C25 A - Maximum continuous average forward current deliverable with heatsink mounting at 60°C case temperature.
VFM @ IF=12.5A1.1 V - Forward voltage drop per diode leg, defining conduction loss and thermal load at half-rated current.
IFSM (8.3ms)300 A - Surge capability for inrush current handling during cold-start of transformer-fed supplies.
RθJC1.3 °C/W - Thermal resistance from junction to case, dictating minimum heatsink requirement for thermal design.
IR @ 25°C / 125°C5 μA / 500 μA - Reverse leakage current levels affecting standby power loss and high-temperature stability.
CT @ 1MHz300 pF - Junction capacitance influencing EMI generation and snubber design in high-frequency rectifier stages.

Pinout & Package

Package: GBPC-W - Molded plastic case with internally mounted metal heatsink base, wire-lead termination (no Faston), UL 94V-0 flammability rating, and #10 screw mounting hole (5.08–5.59 mm diameter).

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input TerminalOne AC input node of full-wave bridge; connects to transformer secondary or AC line phase.
AC2AC Input TerminalSecond AC input node; completes single-phase AC input path into bridge topology.
(+)Positive DC OutputAnode of output diodes; delivers rectified positive DC voltage to filter capacitor or load.
(–)Negative DC OutputCathode of output diodes; serves as common return path for DC output current.

Key Features

FeatureDesign Value
Glass passivated die constructionReduces surface leakage and improves long-term reliability under humidity and high-voltage bias.
Metal base integrated in encapsulationEnables direct mechanical and thermal attachment to heatsink without additional thermal interface material.
UL Recognized Component (E94661)Validates isolation voltage (1500V case-to-terminal) and flammability (94V-0) for certified end equipment.
300A surge rating (8.3ms half-sine)Supports robust startup behavior in motor drive and welding power supplies with high inrush currents.
Lead-free, RoHS-compliant finishMeets EU Directive 2002/95/EC with exemptions for high-temperature solder and glass components.

Applications

Industrial Motor DrivesUninterruptible Power Supplies

Use Scenario: AC input rectification stage in 3kW variable-frequency drive front-end with transformer isolation.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting 230VAC single-phase to unregulated DC bus.

Use Value: 25A IO rating and 300A IFSM enable reliable operation under motor stall and regenerative braking surges.

Use Scenario: Line-powered battery charger and inverter input stage in 1.5kVA online UPS.

IC Role / Device Role / Timing Role: Primary AC/DC conversion block feeding bulk capacitor and PFC controller.

Use Value: Low 1.1V VFM reduces conduction loss and thermal stress during extended backup runtime.

Industrial Lighting BallastsWelding Power Supplies

Use Scenario: Rectification in electronic HID lamp ballast with resonant ignition circuitry.

IC Role / Device Role / Timing Role: High-reliability AC input stage preceding high-frequency inverter stage.

Use Value: Glass passivation ensures stable IR < 5μA at 25°C, minimizing standby leakage in always-on lighting systems.

Use Scenario: Main rectifier in 5kW constant-current arc welding power source.

IC Role / Device Role / Timing Role: Heavy-duty DC bus generator handling intermittent 300A surge pulses.

Use Value: Metal-base package and 1.3°C/W RθJC allow direct bolt-down to chassis heatsink for sustained duty cycle.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBJ2504Same 400V VRRM and 25A IO, but GBJ package uses molded plastic body with Faston terminals instead of wire leads.Requires PCB footprint change and terminal crimping vs. through-hole wire soldering.Select GBJ2504 for automated assembly with Faston connectors; retain GBPC2504W for manual wire-lead integration.
KBU2504400V VRRM, 25A IO, but higher VFM (1.2V) and lower IFSM (250A); no UL recognition.Lacks UL E94661 listing and has reduced surge margin for high-inrush applications.Accept KBU2504 only where UL certification is not required and surge margin >50A is acceptable.

Compared with GBJ2504 and KBU2504, GBPC2504W offers verified UL recognition, wire-lead flexibility for field wiring, and superior 300A surge tolerance-making it preferred for industrial-grade power supplies requiring safety compliance and mechanical robustness.

Availability

GBPC2504W is available at Aetrix Electronics and suitable for industrial motor drives, uninterruptible power supplies, welding equipment, and commercial lighting ballasts requiring stable component supply across multi-year production cycles.

Supply support for GBPC2504W includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, serving industrial, computing, communications, and consumer markets.

The GBPC series belongs to Diodes' high-current bridge rectifier product line, engineered for rugged AC/DC conversion in environments demanding thermal resilience, safety certification, and surge immunity.

FAQ

What is the maximum case temperature for continuous 25A operation?

The GBPC2504W delivers its rated 25A average forward current only when the case temperature (TC) is maintained at ≤60°C, as defined in the derating curve. Exceeding this temperature requires linear current reduction-e.g., at TC = 100°C, IO drops to approximately 15A. Proper heatsinking using the metal base and #10 screw mount is mandatory to sustain full rating.

Does GBPC2504W require a heatsink for 25A operation?

Yes-operation at 25A average current requires mounting on a heatsink. The 1.3°C/W junction-to-case thermal resistance assumes direct metal-to-metal contact with a thermally conductive surface such as a 220 × 220 × 50 mm aluminum plate. Without heatsinking, junction temperature would exceed 150°C even at modest loads, risking thermal runaway.

Can GBPC2504W be used with capacitive input filters?

No-capacitive input filters must be avoided or derated. Per datasheet guidance, average forward current must be reduced by 20% when driving capacitive loads due to increased peak current stress and harmonic heating. For full 25A use, resistive or inductive loads (e.g., choke-input filters) are required to maintain reliability and thermal limits.

Is GBPC2504W compliant with RoHS and REACH regulations?

Yes-GBPC2504W carries lead-free finish and is RoHS compliant per EU Directive 2002/95/EC, with documented exemptions for high-temperature solder and glass components (Annex Notes 5 and 7). It also meets REACH SVHC requirements, with full substance declarations available via Diodes Incorporated's compliance portal.

GBPC2504W Specifications

Product attributes
Attribute value
Manufacturer:
GeneSiC Semiconductor
Series:
-
Package/Case:
4-Square, GBPC-W
Packaging:
Bulk
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
400 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 12.5 A
Current - Reverse Leakage @ Vr:
5 µA @ 400 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
GBPC-W

GBPC2504W FAQ

1.How can I place an order for GBPC2504W through Aetrix?

Please submit a Request for Quotation (RFQ) for GBPC2504W on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBPC2504W reliable?

The price and inventory of GBPC2504W are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBPC2504W is usually 5 days.

3.What payment methods are accepted for GBPC2504W?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBPC2504W transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBPC2504W?

GBPC2504W orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBPC2504W order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBPC2504W?

For technical support, including GBPC2504W datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBPC2504W requirements.

6.How does Aetrix verify that GBPC2504W is sourced from the original manufacturer or authorized distributors?

All GBPC2504W products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBPC2504W meets industry standards.

7.What is the process for return or replacement of GBPC2504W?

All GBPC2504W units undergo pre-shipment inspection (PSI). If there is an issue with GBPC2504W, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBPC2504W part is unused and in its original packaging.

Return procedure for GBPC2504W:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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