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onsemi GBPC2506

Part No.:
GBPC2506
Manufacturer:
onsemi
Category:
Bridge Rectifiers
Package:
4-Square, GBPC
Datasheet:
AetrixGBPC2506.pdf
Description:
BRIDGE RECT 1PHASE 600V 25A GBPC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:312

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Product details

Overview

GBPC2506 from Diodes Incorporated is a 25A glass passivated single-phase bridge rectifier with 600V peak repetitive reverse voltage (VRRM), 1.1V forward voltage per element at 12.5A, 300A non-repetitive surge rating, and metal base for heatsink mounting-used in industrial AC/DC power supplies, motor drive front-ends, and welding equipment input stages.

For engineers reviewing the GBPC2506 datasheet, GBPC2506 pinout, GBPC2506 application, or GBPC2506 equivalent, key selection criteria include thermal resistance (1.3°C/W junction-to-case), case isolation voltage (1500V), UL recognition (E94661), RoHS compliance, and through-hole screw-mount mechanical interface for high-reliability power conversion.

Technical Context

This discrete bridge rectifier integrates four silicon diodes in a single molded plastic package with internal heatsink, configured as a full-wave Graetz bridge. It operates under single-phase, half-wave 60Hz resistive/inductive loads, with derating required for capacitive loads (−20% current).

Thermal performance relies on direct metal-base mounting to an external heatsink (e.g., 220 × 220 × 50 mm Al plate); junction temperature must remain within −65°C to +150°C, and case temperature derating begins above 60°C per Fig. 1.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM600 V - Maximum peak reverse voltage each diode leg withstands without breakdown
IO @ TC=60°C25 A - Continuous average output current when case temperature held at 60°C
VFM @ IF=12.5A1.1 V - Forward voltage drop per diode leg, defining conduction loss at rated half-load
IFSM300 A - Single half-sine surge capability (8.3 ms), critical for inrush and fault tolerance
RθJC1.3 °C/W - Thermal resistance from junction to case, dictating minimum heatsink requirement
Isolation Voltage1500 V - Dielectric strength between case and terminals, enabling safe chassis-mounting
CT @ 1 MHz300 pF - Total junction capacitance per leg, influencing EMI and high-frequency switching behavior

Pinout & Package

GBPC2506 uses the GBPC through-hole package: 4-terminal, metal-base square body with #10 screw mounting hole (5.08–5.59 mm diameter), faston terminals (no "W" suffix), and polarity marked on case: two AC inputs (diagonally opposite), one (+) DC output, one (−) DC output.

Pin/TerminalCircuit RoleDesign Meaning
AC1 / AC2AC Input TerminalsDiagonally opposite pins accepting single-phase AC line; internally connected to anode of one diode and cathode of another
(+) OutputPositive DC OutputAnode-common node of two diodes; delivers rectified positive voltage to load or filter capacitor
(−) OutputNegative DC Output / ReturnCathode-common node of two diodes; serves as DC return path and reference for output

Key Features

FeatureDesign Value
Glass passivated dieReduces surface leakage and improves long-term stability under humid or contaminated environments
300A surge ratingEnables reliable operation during motor startup surges, transformer inrush, or lightning-induced transients
Metal base with heatsink interfaceDirect thermal path to external heatsink lowers junction temperature rise by >40% vs. plastic-only packages
UL Recognized (E94661)Validates safety compliance for end-equipment certification in industrial and commercial power systems
RoHS-compliant lead finishMeets EU Directive Annex exemptions for glass and high-temp solder, supporting global manufacturing requirements

Applications

Industrial AC/DC Power SuppliesMotor Drive Input Stages

Use Scenario: Converting 230VAC mains to unregulated DC bus in DIN-rail mounted PSUs for PLCs and HMIs.

IC Role / Device Role / Timing Role: Bridge rectifier providing full-wave DC output prior to bulk capacitor filtering and regulation.

Use Value: 25A IO and 300A IFSM ensure robustness against daily load cycling and short-term overloads without thermal runaway.

Use Scenario: Front-end rectification in 3kW variable frequency drives powering HVAC compressors.

IC Role / Device Role / Timing Role: Single-phase bridge converting utility AC to DC link voltage feeding IGBT inverter stage.

Use Value: 1.3°C/W RθJC enables stable operation at 75°C case temperature with standard extruded heatsinks.

Welding Equipment Power InputsUninterruptible Power Supply (UPS) Rectifier Modules

Use Scenario: High-current DC supply generation in stick/TIG welders drawing intermittent 20–25A peaks.

IC Role / Device Role / Timing Role: Primary rectifier handling asymmetric, high-duty-cycle AC input with frequent thermal cycling.

Use Value: Glass passivation and low IR (5 µA @ 25°C) prevent leakage-induced voltage drift during open-circuit weld prep.

Use Scenario: Line-powered rectification in online double-conversion UPS units with battery backup.

IC Role / Device Role / Timing Role: Mains-fed bridge supplying DC bus to inverter and charger circuits.

Use Value: 1500V case-to-terminal isolation ensures safe grounding architecture and meets IEC 62040-1 creepage/clearance requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBJ2506Same 600V VRRM and 25A IO, but GBJ package has lower profile and PCB-mountable leads instead of faston/screw baseLacks metal base and screw mount; unsuitable where forced-air heatsinking or chassis mounting is requiredSelect GBJ2506 only for space-constrained PCB layouts needing surface-mount compatibility
KBPC2506Identical electrical specs and GBPC footprint, but from ON Semiconductor; slightly higher VFM (1.15V) and RθJC (1.5°C/W)Same mechanical interface and UL listing; minor thermal margin reduction requires verification in high-ambient designsAcceptable drop-in replacement where Diodes Inc. supply continuity is constrained, with thermal margin check

Compared with GBPC2506, GBJ2506 trades mechanical robustness and thermal performance for compactness, while KBPC2506 offers second-source availability with a 0.2°C/W higher thermal resistance-requiring heatsink validation in thermally demanding deployments.

Availability

GBPC2506 is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive input stages, and welding equipment requiring stable component supply and long-lifecycle support.

Supply support for GBPC2506 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, serving industrial, computing, consumer, and communications markets.

The GBPC series belongs to Diodes' high-current bridge rectifier product line, engineered for ruggedized AC/DC conversion in high-temperature, high-surge industrial environments.

FAQ

What is the maximum recommended case temperature for continuous operation of GBPC2506?

The datasheet specifies IO = 25A only at TC = 60°C. Derating begins immediately above that point, reaching zero current at TC = 125°C (per Fig. 1). For reliable 25A operation, active heatsinking must maintain case temperature ≤60°C-typically requiring ≥0.1 m² aluminum heatsink with forced air or ≥0.3 m² passive surface area.

Can GBPC2506 be used with capacitive loads such as bulk electrolytic input filters?

Yes, but with mandatory 20% current derating per the datasheet. Capacitive-input filters cause high peak currents and increased RMS heating; using GBPC2506 at full 25A with such loads risks thermal runaway. Designers must verify junction temperature using I²t and RθJC, especially during cold-start inrush.

Does GBPC2506 require a heatsink for 25A operation?

Yes-absolutely. The 1.3°C/W RθJC assumes direct metal-base mounting to a substantial heatsink. Without it, even brief 25A operation exceeds the 150°C max junction temperature. The metal base is not self-cooling; it is a thermal interface designed exclusively for external heatsink attachment via #10 screw.

Is GBPC2506 obsolete, and what is the official replacement?

Per Diodes' DS21209 Rev. 10, GBPC2506 is marked "OBSOLETE PLEASE USE GBJ25005 – GBJ2510". However, GBPC2506 remains actively manufactured and stocked by Diodes and major distributors as of Q2 2024; the GBJ series is a pin-compatible alternative with different packaging-not a mandatory replacement.

GBPC2506 Specifications

Product attributes
Attribute value
Manufacturer:
onsemi
Series:
-
Package/Case:
4-Square, GBPC
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
600 V
Current - Average Rectified (Io):
25 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 12.5 A
Current - Reverse Leakage @ Vr:
5 µA @ 600 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
QC Terminal
Supplier Device Package:
GBPC

GBPC2506 FAQ

1.How can I place an order for GBPC2506 through Aetrix?

Please submit a Request for Quotation (RFQ) for GBPC2506 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GBPC2506 reliable?

The price and inventory of GBPC2506 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GBPC2506 is usually 5 days.

3.What payment methods are accepted for GBPC2506?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GBPC2506 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GBPC2506?

GBPC2506 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GBPC2506 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GBPC2506?

For technical support, including GBPC2506 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GBPC2506 requirements.

6.How does Aetrix verify that GBPC2506 is sourced from the original manufacturer or authorized distributors?

All GBPC2506 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GBPC2506 meets industry standards.

7.What is the process for return or replacement of GBPC2506?

All GBPC2506 units undergo pre-shipment inspection (PSI). If there is an issue with GBPC2506, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GBPC2506 part is unused and in its original packaging.

Return procedure for GBPC2506:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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