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Vishay General Semiconductor - Diodes Division GP10GE-E3/91

Part No.:
GP10GE-E3/91
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Single Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixGP10GE-E3/91.pdf
Description:
DIODE GEN PURP 400V 1A DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,842

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Product details

Overview

GP10GE-E3/91 from Vishay General Semiconductor is a glass-passivated junction plastic rectifier diode in DO-41 package, rated for 100 V repetitive peak reverse voltage (VRRM), 1.0 A average forward current (IF(AV)), and 25 A non-repetitive surge current (IFSM). It delivers low forward voltage drop (VF = 1.2 V at 1.0 A), low leakage (IR = 5.0 μA at 25 °C), and fast recovery (trr = 3.0 μs), serving as a freewheeling or output rectifier in AC/DC adapters and DC-DC converters.

For engineers reviewing the GP10GE-E3/91 datasheet, GP10GE-E3/91 pinout, GP10GE-E3/91 application, or GP10GE-E3/91 equivalent, key selection criteria include its 100 V VRRM rating, DO-41 through-hole package compatibility, 175 °C maximum junction temperature, and Superectifier® structure enabling high reliability in consumer power supplies.

Technical Context

This device is a single silicon PN junction rectifier with cavity-free glass passivation, optimized for general-purpose switching and freewheeling functions in line-frequency and low-frequency SMPS topologies. Its thermal resistance (RθJA = 55 °C/W) assumes 0.375" (9.5 mm) lead length on PCB mounting, and it meets JESD 22-B106 solderability (275 °C, 10 s).

The GP10GE-E3/91 belongs to the GP10x family where suffix 'E' denotes matte tin-plated leads compliant with J-STD-002 and JESD 22-B102, and 'E3' confirms RoHS compliance and JESD 201 Class 1A whisker resistance. Polarity is marked by a cathode band on the glass body.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM100 V - blocks up to 100 V reverse voltage without breakdown, suitable for 24–48 V input rectification stages
IF(AV)1.0 A - continuous forward current capability at 0.375" lead length, derates above 75 °C ambient
IFSM25 A - withstands 8.3 ms half-sine surge, supporting inrush current handling in offline supplies
VF1.2 V @ 1.0 A - reduces conduction loss and heat generation compared to standard 1N400x series
trr3.0 μs - enables use in low-frequency (<100 kHz) switching applications without excessive switching loss
TJ max.+175 °C - supports operation in thermally constrained consumer enclosures with limited airflow
IR5.0 μA @ 25 °C - ensures minimal standby power loss in battery-backed or energy-sensitive designs

Pinout & Package

Package: DO-41 (DO-204AL), axial-leaded, molded epoxy over glass body; UL 94 V-0 rated; cathode indicated by color band.

Pin/TerminalCircuit RoleDesign Meaning
Anode (unbanded end)Forward current entry pointConnected to lower-potential side (e.g., transformer secondary center-tap or switch node)
Cathode (banded end)Forward current exit / reverse blocking terminalConnected to output rail or filter capacitor positive; polarity marking prevents reverse installation

Key Features

FeatureDesign Value
Superectifier® structureEnhanced junction reliability and reduced parameter drift under thermal cycling vs. conventional plastic diodes
Cavity-free glass passivationEliminates moisture ingress paths at junction edge, improving long-term stability in humid environments
Low VF (1.2 V)Reduces power dissipation by ~15% versus 1N4007 (1.4 V) at 1 A, lowering heatsink requirements
JESD 201 Class 1A whisker resistancePrevents tin whisker growth under temperature/humidity stress, critical for automotive-adjacent consumer modules
RoHS-compliant E3 suffixMeets global environmental regulations without lead or brominated flame retardants in molding compound

Applications

AC/DC Wall AdaptersDC-DC Converter Output Stage

Use Scenario: Rectifying 50/60 Hz transformer output in compact 5–24 V wall adapters for IoT sensors and smart home devices.

IC Role / Device Role / Timing Role: Output rectifier converting AC to pulsating DC prior to bulk capacitance filtering.

Use Value: Low VF minimizes thermal rise in sealed plastic housings; DO-41 leads enable automated axial insertion and wave soldering.

Use Scenario: Freewheeling path for flyback or forward converter secondary-side synchronous rectification circuits.

IC Role / Device Role / Timing Role: Unidirectional current path during MOSFET off-time, recovering stored inductive energy.

Use Value: 3.0 μs trr avoids cross-conduction losses with typical 50–100 kHz switching frequencies; 175 °C TJ max supports high-density board layouts.

Inverter Auxiliary Power SupplyIndustrial Control Module Input Protection

Use Scenario: Providing isolated +12 V bias supply for gate drivers in motor drive inverters using small 230 VAC-fed auxiliary transformers.

IC Role / Device Role / Timing Role: Primary-side rectifier feeding linear regulator or buck converter for control logic rails.

Use Value: 100 V VRRM safely handles reflected spikes from transformer leakage inductance; glass passivation ensures field longevity.

Use Scenario: Reverse-polarity and back-EMF protection on 24 V DC input terminals of PLC I/O modules and HMI panels.

IC Role / Device Role / Timing Role: Input protection diode clamping negative transients and blocking reverse connection.

Use Value: 25 A IFSM absorbs inductive kickback from solenoid or relay coils; cathode band enables unambiguous manual assembly verification.

Equivalent & Alternatives

The following parts are listed as comparable options for similar rectifier diode applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
1N4007G-E3/54VRRM = 1000 V, VF = 1.1 V @ 1 A, trr > 2 μs (not specified), RθJA ≈ 65 °C/WHigher voltage margin but larger VF mismatch in low-VRRM designs; less optimized for thermal performanceSelect only if system requires >100 V blocking headroom or legacy 1N400x footprint compatibility
GP10G-E3/54VRRM = 400 V, identical VF (1.2 V), trr (3.0 μs), package, and thermal specsSame construction and reliability, but higher voltage rating increases cost and may reduce efficiency in 100 V systemsChoose GP10GE-E3/91 when exact 100 V rating is required to minimize leakage and optimize conduction loss

Compared with 1N4007G-E3/54 and GP10G-E3/54, the GP10GE-E3/91 offers optimal balance of 100 V VRRM headroom, low VF, and proven Superectifier® reliability-making it preferable for cost- and thermally sensitive 24–48 V consumer power stages where over-spec'ing voltage rating adds unnecessary cost and leakage.

Availability

GP10GE-E3/91 is available at Aetrix Electronics and suitable for AC/DC adapters, DC-DC converter output stages, and industrial control module input protection requiring stable component supply and long-term manufacturing continuity.

Supply support for GP10GE-E3/91 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and optoelectronics with emphasis on reliability, efficiency, and manufacturability.

The GP10x series was designed specifically for high-volume consumer and industrial power conversion applications demanding robust glass-passivated junctions, consistent forward voltage, and extended temperature operation up to +175 °C.

FAQ

What is the maximum junction temperature rating for GP10GE-E3/91?

The GP10GE-E3/91 has a maximum junction temperature (TJ max.) of +175 °C, verified per Vishay's thermal characterization in Document Number 88637. This allows reliable operation in enclosed consumer electronics with limited airflow, provided the thermal design accounts for RθJA = 55 °C/W at 0.375" lead length. Derating curves in Figure 1 confirm usable current down to 75 °C ambient at full 1.0 A rating.

Is GP10GE-E3/91 RoHS-compliant and lead-free?

Yes, GP10GE-E3/91 is RoHS-compliant and lead-free. The "E3" suffix explicitly indicates compliance with EU RoHS Directive 2011/65/EU and JESD 201 Class 1A whisker resistance. Lead finish is matte tin, solderable per J-STD-002 and JESD 22-B102, and the molding compound meets UL 94 V-0 flammability standards.

What does the 'E' in GP10GE-E3/91 signify?

The 'E' in GP10GE-E3/91 denotes the lead finish: matte tin plating on copper leads, qualified for solderability per J-STD-002 and JESD 22-B102. It is distinct from the 'E3' suffix, which covers RoHS compliance and whisker testing. The base part GP10G defines 400 V VRRM; the 'E' does not alter voltage rating-it specifies metallization and plating.

Can GP10GE-E3/91 replace 1N4001 in existing designs?

GP10GE-E3/91 is not a direct replacement for 1N4001 due to differing VRRM ratings: GP10GE-E3/91 is rated at 100 V (matching 1N4001), but features superior glass passivation, lower IR (5.0 μA vs. typical 50 μA), and tighter VF distribution. Mechanical DO-41 compatibility exists, but layout review is recommended to verify thermal relief and creepage for enhanced reliability.

What is the reverse recovery time (trr) of GP10GE-E3/91 and how is it measured?

The GP10GE-E3/91 has a typical reverse recovery time (trr) of 3.0 μs, measured under conditions IF = 0.5 A, IR = 1.0 A, and Irr = 0.25 A per Vishay Document 88637. This value reflects its suitability for line-frequency and low-frequency switching applications (≤100 kHz); it is not characterized for high-speed SMPS use where ultrafast diodes (trr < 50 ns) are required.

GP10GE-E3/91 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
-
Package/Case:
DO-204AL, DO-41, Axial
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io):
1A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 1 A
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
3 µs
Current - Reverse Leakage @ Vr:
5 µA @ 400 V
Capacitance @ Vr, F:
8pF @ 4V, 1MHz
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)
Operating Temperature - Junction:
-65°C ~ 175°C

GP10GE-E3/91 FAQ

1.How can I place an order for GP10GE-E3/91 through Aetrix?

Please submit a Request for Quotation (RFQ) for GP10GE-E3/91 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GP10GE-E3/91 reliable?

The price and inventory of GP10GE-E3/91 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GP10GE-E3/91 is usually 5 days.

3.What payment methods are accepted for GP10GE-E3/91?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GP10GE-E3/91 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GP10GE-E3/91?

GP10GE-E3/91 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GP10GE-E3/91 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GP10GE-E3/91?

For technical support, including GP10GE-E3/91 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GP10GE-E3/91 requirements.

6.How does Aetrix verify that GP10GE-E3/91 is sourced from the original manufacturer or authorized distributors?

All GP10GE-E3/91 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GP10GE-E3/91 meets industry standards.

7.What is the process for return or replacement of GP10GE-E3/91?

All GP10GE-E3/91 units undergo pre-shipment inspection (PSI). If there is an issue with GP10GE-E3/91, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GP10GE-E3/91 part is unused and in its original packaging.

Return procedure for GP10GE-E3/91:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

GP10GE-E3/91 Tags

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