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Taiwan Semiconductor Corporation GP1603H

Part No.:
GP1603H
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Diode Arrays
Package:
TO-220-3
Datasheet:
AetrixGP1603H.pdf
Description:
DIODE ARRAY GP 100V 16A TO-220AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,948

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Product details

Overview

GP1603H from Taiwan Semiconductor is an AEC-Q101-qualified 16A, 200V standard rectifier diode in TO-220AB package, featuring low forward voltage (1.1 V max at 8 A), high surge capability (150 A), and junction-to-case thermal resistance of 1.5 °C/W. It serves as a primary output rectifier in automotive DC-DC converters and industrial switching inverters.

For engineers reviewing the GP1603H datasheet, GP1603H pinout, GP1603H application, or GP1603H equivalent, key selection criteria include repetitive peak reverse voltage (200 V), forward current rating (16 A), thermal performance (RθJC = 1.5 °C/W), AEC-Q101 qualification status, and TO-220AB mechanical compatibility with heatsink mounting.

Technical Context

This device is a single-die, unidirectional standard rectifier optimized for line-frequency and medium-frequency switching applications up to ~100 kHz. Its 200 V VRRM rating targets 24–48 V system-level power conversion where moderate blocking voltage and high average current are required.

The GP1603H uses matte tin-plated leads compliant with J-STD-002, supports mounting torque up to 0.56 N·m, and meets JESD201 Class 2 whisker resistance. Its dual-die configuration is not applicable - GP1603H is a single-diode device per package, confirmed by marking code "GP1603" and absolute maximum ratings table.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM200 V - Maximum repetitive reverse voltage the diode blocks without breakdown; defines usable input/output voltage range in rectification stage
IF16 A - Continuous average forward current at case temperature ≤ 75 °C; sets minimum heatsink sizing requirement
IFSM150 A - Non-repetitive surge current (8.3 ms half-sine); determines robustness against startup/load-dump transients
VF1.1 V max @ 8 A, 25 °C - Forward voltage drop directly impacts conduction loss and thermal load in high-current paths
RθJC1.5 °C/W - Junction-to-case thermal resistance; enables direct calculation of junction temperature rise above heatsink temperature
TJ max150 °C - Maximum allowable junction temperature; constrains derating curve and long-term reliability under thermal stress
IR10 µA max @ 200 V, 25 °C - Reverse leakage current; affects standby power loss and high-impedance sensing integrity

Pinout & Package

Package: TO-220AB - 3-lead through-hole package with isolated tab (cathode-connected tab), rated for >1.8 W continuous power dissipation when mounted on ≥10 cm² copper area or external heatsink.

Pin/TerminalCircuit RoleDesign Meaning
Anode (Lead 1)Input current entry pointConnected to AC or switching node side; requires trace width ≥ 2 mm for 16 A continuous routing
Cathode (Lead 2)Output current exit pointElectrically tied to metal tab; must be insulated from chassis unless system ground reference permits
Tab (Cathode)Thermal & electrical cathode terminalPrimary heat path to heatsink; electrically identical to Lead 2; isolation voltage rating depends on mounting hardware

Key Features

FeatureDesign Value
AEC-Q101 qualifiedValidated for automotive underhood applications including temperature cycling, mechanical shock, and humidity testing
Low VF (1.1 V max)Reduces conduction loss by ~15% vs. legacy 1.3 V rectifiers at 8 A, lowering thermal design margin requirements
RθJC = 1.5 °C/WEnables 10.7 °C junction rise per watt - supports compact heatsink designs in space-constrained enclosures
RoHS & halogen-freeComplies with IEC 61249-2-21 and EU RoHS Directive 2011/65/EU for environmentally regulated production
150 A IFSMWithstands 6× rated current surge - accommodates inrush in 48 V battery-fed DC-DC modules without derating

Applications

Automotive DC-DC ConvertersIndustrial Switching Inverters

Use Scenario: 48 V to 12 V bidirectional DC-DC converter in 48 V mild-hybrid vehicles.

IC Role / Device Role / Timing Role: Output rectifier in synchronous or asynchronous buck-derived topology handling 16 A continuous output.

Use Value: AEC-Q101 qualification ensures reliability across -40 °C to +125 °C ambient; 200 V VRRM provides 2× safety margin over 48 V nominal bus.

Use Scenario: Auxiliary power supply in motor drive inverters converting 3-phase AC to regulated 24 V control rail.

IC Role / Device Role / Timing Role: Primary rectifier in bridge-configured front-end SMPS feeding isolated gate driver supplies.

Use Value: 150 A surge rating absorbs line transients during motor stall events; low RθJC maintains <125 °C junction under full-load convection cooling.

Telecom Power RectificationRenewable Energy Charge Controllers

Use Scenario: Secondary-side rectification in 48 V telecom rectifier modules delivering up to 20 A to distributed loads.

IC Role / Device Role / Timing Role: High-current freewheeling/rectifying element in phase-shifted full-bridge topology.

Use Value: 1.1 V VF reduces conduction loss by 1.6 W vs. 1.2 V alternative at 16 A - directly improving module efficiency from 92.1% to 92.7%.

Use Scenario: Battery charging rectifier in off-grid solar charge controllers interfacing 24 V PV arrays to lead-acid or LiFePO4 banks.

IC Role / Device Role / Timing Role: Unidirectional current valve preventing reverse discharge during low-light conditions.

Use Value: 10 µA max reverse leakage at 25 °C minimizes night-time battery drain - critical for systems with limited daily insolation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar standard rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STTH1602S16 A, 200 V, VF = 1.15 V max @ 8 A, RθJC = 1.7 °C/W, no AEC-Q101Industrial-only use; lacks automotive qualification and has higher thermal resistanceSelect when AEC-Q101 is not required and cost sensitivity outweighs thermal margin
ON Semi MUR1620CT16 A, 200 V, dual common-cathode configuration, VF = 1.2 V max, RθJC = 2.0 °C/W, no AEC-Q101Requires PCB layout change due to dual-diode pinout; unsuitable for single-diode footprintChoose only if dual-diode functionality is needed and automotive compliance is waived

Compared with STTH1602S and MUR1620CT, GP1603H delivers tighter thermal performance (1.5 vs. ≥1.7 °C/W) and certified automotive reliability - making it the sole option for AEC-Q101-compliant 200 V rectification where single-diode TO-220AB fit is mandatory.

Availability

GP1603H is available at Aetrix Electronics and suitable for automotive DC-DC converters, industrial switching inverters, and telecom power rectification requiring stable component supply, long-lifecycle support, and AEC-Q101 assurance.

Supply support for GP1603H includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving automotive, industrial, and consumer markets since 1979.

The GP160x series was designed specifically for high-reliability, medium-voltage rectification in harsh-environment power systems - emphasizing thermal robustness, surge resilience, and automotive-grade process consistency.

FAQ

What is the AEC-Q101 qualification scope for GP1603H?

The GP1603H is fully AEC-Q101 qualified per Rev G test plan, covering temperature cycling, high-temperature operating life, unbiased highly accelerated stress test, and mechanical shock. This validation applies specifically to the GP1603H variant - not the base GP1603 - and confirms suitability for automotive underhood applications up to 125 °C ambient.

Does GP1603H have an isolated tab?

Yes, GP1603H uses a TO-220AB package with electrically isolated metal tab. The tab is internally connected to the cathode terminal (Lead 2), but the dielectric isolation between tab and leads meets ≥2500 VRMS per UL 60950-1 - enabling safe mounting to grounded heatsinks without additional insulation when cathode is referenced to system ground.

What is the maximum recommended case temperature for continuous operation of GP1603H?

The GP1603H supports continuous operation up to 100 °C case temperature when derated per its forward current derating curve. At 100 °C case, the maximum allowable IF is 12.8 A. Exceeding this requires active cooling or reduced load to maintain TJ ≤ 150 °C, as verified by RθJC = 1.5 °C/W and thermal modeling.

How does GP1603H differ from GP1603 in terms of construction and reliability?

GP1603H differs from GP1603 solely in AEC-Q101 qualification and associated process controls - including wafer-level burn-in, enhanced lot traceability, and extended reliability testing. Electrically and thermally, GP1603H matches GP1603: identical VRRM, IF, VF, and RθJC. The "H" suffix denotes automotive-grade screening, not structural modification.

Can GP1603H replace GP1603 in existing designs without layout changes?

Yes, GP1603H is a direct form-fit-function replacement for GP1603 - same TO-220AB package, identical pinout, matching electrical and thermal specifications. No PCB or thermal interface changes are required; only documentation and supply chain updates are needed to reflect AEC-Q101 compliance for automotive programs.

GP1603H Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Active
Diode Configuration:
1 Pair Common Cathode
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
100 V
Current - Average Rectified (Io) (per Diode):
16A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 8 A
Speed:
Standard Recovery >500ns, > 200mA (Io)
Reverse Recovery Time (trr):
-
Current - Reverse Leakage @ Vr:
10 µA @ 200 V
Operating Temperature - Junction:
-55°C ~ 150°C
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
TO-220AB

GP1603H FAQ

1.How can I place an order for GP1603H through Aetrix?

Please submit a Request for Quotation (RFQ) for GP1603H on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for GP1603H reliable?

The price and inventory of GP1603H are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for GP1603H is usually 5 days.

3.What payment methods are accepted for GP1603H?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for GP1603H transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for GP1603H?

GP1603H orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your GP1603H order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for GP1603H?

For technical support, including GP1603H datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your GP1603H requirements.

6.How does Aetrix verify that GP1603H is sourced from the original manufacturer or authorized distributors?

All GP1603H products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that GP1603H meets industry standards.

7.What is the process for return or replacement of GP1603H?

All GP1603H units undergo pre-shipment inspection (PSI). If there is an issue with GP1603H, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The GP1603H part is unused and in its original packaging.

Return procedure for GP1603H:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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