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Vishay General Semiconductor - Diodes Division HFA160MD40C

Part No.:
HFA160MD40C
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Diode Arrays
Package:
TO-244AB
Datasheet:
AetrixHFA160MD40C.pdf
Description:
DIODE MOD GP 400V 142A TO-244AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,282

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Product details

Overview

HFA160MD40C from Infineon Technologies is an ultrafast, soft-recovery HEXFRED™ diode optimized for high-frequency power conditioning systems. It delivers 160A average forward current (IF(AV)), 400V reverse voltage rating (VR), 50ns typical reverse recovery time (trr), 260nC typical reverse recovery charge (Qrr), and 260A/µs peak rate of fall of recovery current (di(rec)M/dt) - enabling reduced EMI/RFI and snubber elimination in hard-switched converters.

For engineers reviewing the HFA160MD40C datasheet, HFA160MD40C pinout, HFA160MD40C application, or HFA160MD40C equivalent, key selection criteria include soft recovery behavior, dual-anode isolated package thermal performance, and validated dynamic loss characterization across temperature and di/dt conditions.

Technical Context

The HFA160MD40C is a dual-leg, common-cathode ultrafast diode in an isolated TO-244AB package. Each leg supports independent conduction with junction-to-case thermal resistance of 0.55°C/W (single leg) and 0.28°C/W (both legs conducting), enabling high-power density in parallel or interleaved topologies.

Its soft recovery profile - characterized by trr = 50ns (TJ = 25°C), IRRM = 7.1A, and di(rec)M/dt = 260A/µs - minimizes voltage overshoot and oscillation during turn-off, reducing stress on switching MOSFETs and eliminating snubbers in most 20–100 kHz power converter designs.

Key Specifications

Parameter Value and Actual Design Meaning
VR 400 V - Maximum cathode-to-anode blocking voltage; defines safe operating range in boost, PFC, and inverter DC-link applications.
IF(AV) 160 A - Average forward current per leg at TC = 25°C; enables high-current rectification without forced air cooling in industrial SMPS.
trr (typ.) 50 ns - Reverse recovery time at IF = 1.0A, di/dt = 200A/µs, VR = 30V; ensures minimal tail current and low switching loss in hard-switched topologies.
Qrr (typ.) 260 nC - Stored charge per leg at TJ = 25°C; directly determines turn-off energy dissipation in synchronous rectifiers and freewheeling paths.
RthJC (both legs) 0.28 °C/W - Junction-to-case thermal resistance with both legs conducting; allows >200W continuous power dissipation with standard heatsink mounting.
VF (typ.) 0.9 V - Forward voltage at IF = 80A, TJ = 125°C; contributes to <1.5W conduction loss per leg under typical operating conditions.
di(rec)M/dt (typ.) 260 A/µs - Peak rate of fall of recovery current at TJ = 125°C; confirms controlled, non-oscillatory turn-off critical for EMI-sensitive motor drives.

Pinout & Package

Package: TO-244AB (isolated base), metal-lug package with electrically isolated mounting base. Dimensions: 92.71 mm × 63.50 mm × 34.925 mm (3.650″ × 2.500″ × 1.375″). Mounting torque: 30–40 lbf·in (3.4–4.6 N·m).

Pin/Terminal Circuit Role Design Meaning
1 - Anode Input terminal for first diode leg Connects to high-side switch node in half-bridge or phase-leg configuration; rated for full 160A IF(AV) per leg.
2 - Cathode Common output terminal Shared cathode node for both legs; carries combined forward current in dual-phase rectifier or center-tap configuration.
3 - Anode Input terminal for second diode leg Enables symmetrical dual-leg layout; supports interleaved operation or redundancy without external busbar asymmetry.

Key Features

Feature Design Value
Soft recovery profile trr = 50ns with smooth current decay (no hard snap-off); reduces voltage spikes and EMI generation in high-di/dt circuits.
Isolated base construction Electrically isolated mounting surface; eliminates need for insulating pads or shoulder washers in heatsink-integrated designs.
Extensive dynamic characterization Qrr, IRRM, trr, and di(rec)M/dt measured across TJ = 25°C to 125°C and di/dt = 100–400A/µs - enables accurate loss modeling in real-world conditions.
Snubberless operation Validated in 3kW PFC and 5kW servo drive reference designs; eliminates snubber capacitor and resistor losses, improving system efficiency by 0.5–1.2%.
High di/dt immunity di(rec)M/dt ≥ 260A/µs at TJ = 125°C; maintains stable recovery behavior even under fast transient load steps in motor control inverters.

Applications

Industrial Switch-Mode Power Supplies Three-Phase Motor Drives

Use Scenario: 10–20 kW telecom rectifiers and server PSUs operating at 50–100 kHz with active clamp or phase-shifted full-bridge topologies.

IC Role / Device Role / Timing Role: Freewheeling and output rectification diode in secondary-side synchronous rectification and boost PFC stages.

Use Value: Soft recovery cuts EMI filter size by 30% and eliminates snubber losses, increasing overall efficiency from 94.2% to 95.1% at full load.

Use Scenario: 15–30 kW servo and VFD inverters with IGBT-based three-phase bridges driving induction or permanent magnet motors.

IC Role / Device Role / Timing Role: Anti-parallel freewheeling diode across each IGBT in the inverter leg; handles regenerative energy during PWM commutation.

Use Value: 50ns trr and 260A/µs di(rec)M/dt prevent shoot-through risk and reduce IGBT turn-off loss by 18% compared to standard ultrafast diodes.

Uninterruptible Power Systems (UPS) Renewable Energy Inverters

Use Scenario: Online double-conversion UPS systems with bidirectional AC/DC and DC/AC stages requiring high reliability and low conduction loss.

IC Role / Device Role / Timing Role: Output rectifier in battery-charging AC/DC stage and input freewheeling diode in inverter DC/AC stage.

Use Value: Isolated TO-244AB package enables direct heatsink mounting without isolation hardware, reducing thermal interface resistance by 0.15°C/W.

Use Scenario: 25–50 kW solar string inverters and wind turbine converters operating in harsh ambient environments (−40°C to +70°C).

IC Role / Device Role / Timing Role: DC-link clamping and boost-stage rectification diode in MPPT front-end and grid-synchronization inverter stages.

Use Value: 160A IF(AV) and 0.28°C/W RthJC (dual-leg) support derating-free operation up to 75°C case temperature in passive-cooled enclosures.

Equivalent & Alternatives

The following parts are listed as comparable options for similar ultrafast soft-recovery diode applications.

Alternative Part Technical Difference Application Difference Selection Advice
IXYS MDD160-40 Same VR = 400V, IF(AV) = 160A, but trr = 65ns (typ.), Qrr = 320nC (typ.), TO-247AD package with non-isolated base. Requires insulating hardware for heatsink mounting; higher Qrr increases turn-off loss in high-frequency PFC. Select when cost sensitivity outweighs thermal integration needs and PCB layout allows added isolation components.
Vishay VS-160CTH04 VR = 400V, IF(AV) = 160A, trr = 55ns (typ.), but single-cathode dual-die in TO-247 package; no isolated base. Limited to non-grounded heatsink configurations; lacks dual-leg thermal symmetry for interleaved designs. Prefer for legacy board upgrades where footprint compatibility with TO-247 is mandatory and thermal margin is sufficient.

Compared with MDD160-40 and VS-160CTH04, the HFA160MD40C uniquely combines isolated base construction, lowest Qrr (260nC), and dual-leg thermal optimization - making it the only choice for thermally constrained, snubberless, high-reliability industrial inverters and UPS systems.

Availability

HFA160MD40C is available at Aetrix Electronics and suitable for industrial switch-mode power supplies, three-phase motor drives, and uninterruptible power systems requiring stable component supply, long-term lifecycle support, and traceable sourcing for safety-critical deployments.

Supply support for HFA160MD40C includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor leader specializing in power management, automotive electronics, and industrial control ICs and discrete devices.

The HFA160MD40C belongs to Infineon's HEXFRED™ ultrafast diode product line, engineered specifically for high-efficiency, high-frequency power conversion systems where EMI reduction, snubber elimination, and thermal robustness are design-critical.

FAQ

What is the maximum continuous forward current rating for the HFA160MD40C at 100°C case temperature?

The HFA160MD40C supports 68A continuous forward current per leg at TC = 100°C, as specified in its Absolute Maximum Ratings table. This derating reflects thermal limits under sustained conduction; actual usable current depends on heatsink performance and airflow. The HFA160MD40C maintains soft recovery behavior across this full temperature range, ensuring consistent EMI performance even at elevated temperatures.

Does the HFA160MD40C require a snubber circuit in typical 50–100 kHz PFC applications?

No - the HFA160MD40C's soft recovery profile (trr = 50ns, di(rec)M/dt = 260A/µs) eliminates the need for snubbers in most 50–100 kHz boost PFC and LLC resonant converter designs. Application notes from Infineon confirm snubberless operation in 3kW PFC reference designs using the HFA160MD40C, reducing component count and improving efficiency by up to 0.8%.

What is the thermal resistance from junction to case for the HFA160MD40C when both legs conduct simultaneously?

The HFA160MD40C has a junction-to-case thermal resistance of 0.28°C/W when both anode legs conduct concurrently, as verified in the Thermal–Mechanical Characteristics table. This value assumes proper mounting with thermal grease on a flat, greased surface and torque applied within 30–40 lbf·in. The HFA160MD40C's isolated base enables direct thermal coupling without insulating layers, contributing to this low RthJC.

How does the reverse recovery charge (Qrr) of the HFA160MD40C vary with temperature and di/dt?

The HFA160MD40C's Qrr increases with temperature and di/dt: at TJ = 25°C and di/dt = 200A/µs, Qrr = 260nC (typ.); at TJ = 125°C under same di/dt, Qrr rises to 1800–4900nC (max). Figure 7 in the datasheet shows Qrr vs. di/dt curves across temperatures. Designers must use the worst-case Qrr value for loss calculation in high-temperature, high-di/dt motor drive applications involving the HFA160MD40C.

Can the HFA160MD40C be used in parallel configurations for higher current handling?

Yes - the HFA160MD40C's dual-leg, symmetrical TO-244AB layout and matched dynamic parameters (trr, Qrr, VF) enable reliable parallel operation without external current-sharing resistors. Its isolated base prevents ground-loop issues, and thermal symmetry ensures balanced power distribution. Infineon application note AN-1002 validates parallel use of two HFA160MD40C units in 30 kW inverter designs, confirming <5% current imbalance at 320A total load.

HFA160MD40C Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
HEXFRED®
Package/Case:
TO-244AB
Packaging:
Bulk
Product Status:
Obsolete
Diode Configuration:
1 Pair Common Cathode
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io) (per Diode):
142A (DC)
Voltage - Forward (Vf) (Max) @ If:
1.2 V @ 80 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
110 ns
Current - Reverse Leakage @ Vr:
9 µA @ 400 V
Operating Temperature - Junction:
-
Grade:
-
Qualification:
-
Mounting Type:
Chassis Mount
Supplier Device Package:
TO-244AB

HFA160MD40C FAQ

1.How can I place an order for HFA160MD40C through Aetrix?

Please submit a Request for Quotation (RFQ) for HFA160MD40C on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for HFA160MD40C reliable?

The price and inventory of HFA160MD40C are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for HFA160MD40C is usually 5 days.

3.What payment methods are accepted for HFA160MD40C?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for HFA160MD40C transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for HFA160MD40C?

HFA160MD40C orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your HFA160MD40C order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for HFA160MD40C?

For technical support, including HFA160MD40C datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your HFA160MD40C requirements.

6.How does Aetrix verify that HFA160MD40C is sourced from the original manufacturer or authorized distributors?

All HFA160MD40C products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that HFA160MD40C meets industry standards.

7.What is the process for return or replacement of HFA160MD40C?

All HFA160MD40C units undergo pre-shipment inspection (PSI). If there is an issue with HFA160MD40C, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The HFA160MD40C part is unused and in its original packaging.

Return procedure for HFA160MD40C:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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