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Vishay General Semiconductor - Diodes Division HFA160NJ40C

Part No.:
HFA160NJ40C
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
Diode Arrays
Package:
TO-244AB Isolated Tab
Datasheet:
AetrixHFA160NJ40C.pdf
Description:
DIODE MOD GP 400V 170A TO244AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,944

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Product details

Overview

HFA160NJ40C from Infineon Technologies is an ultrafast, soft-recovery dual common-cathode diode optimized for high-frequency power converters and motor drives. It features 400 V reverse voltage rating, 160 A average forward current per leg, 36 ns typical reverse recovery time, 420 nC typical reverse recovery charge, and 260 A/µs peak di(rec)/dt at 125°C - enabling reduced snubbing and EMI in hard-switched topologies.

For engineers reviewing the HFA160NJ40C datasheet, HFA160NJ40C pinout, HFA160NJ40C application, or HFA160NJ40C equivalent, key selection criteria include soft recovery behavior, dual-anode thermal symmetry, TO-244AB mechanical mounting constraints, and junction-to-case thermal resistance of 0.24°C/W with both legs conducting.

Technical Context

The HFA160NJ40C integrates two independent ultrafast diode dies in a single TO-244AB package with shared cathode terminal, enabling interleaved or parallel-leg configurations in three-phase rectifiers and dual-output DC/DC stages. Its soft recovery waveform minimizes voltage overshoot during turn-off, reducing stress on adjacent switching devices.

Thermal design is constrained by dual-leg conduction: junction-to-case resistance drops to 0.24°C/W when both anodes conduct simultaneously, while single-leg operation yields 0.48°C/W. Mounting torque specifications (30–40 lbf·in for terminals, 12–18 lbf·in for center hole) ensure reliable thermal interface contact under high-power cycling.

Key Specifications

Parameter Value and Actual Design Meaning
VR 400 V - Maximum blocking voltage per diode leg; defines usable bus voltage range in 380 VAC rectifier or 270 VDC systems.
IF(AV) 160 A per leg - Continuous forward current rating at TC = 25°C; derates to 84 A at TC = 100°C.
trr (typ.) 36 ns - Reverse recovery time at IF = 1.0 A, di/dt = 200 A/µs, VR = 30 V; enables >200 kHz switching in PFC and LLC stages.
Qrr (typ.) 420 nC - Reverse recovery charge at TJ = 25°C; directly impacts turn-off losses in synchronous rectifiers and IGBT freewheel paths.
di(rec)M/dt (typ.) 260 A/µs at TJ = 125°C - Peak rate of fall of recovery current during tb; determines snubber sizing and EMI filter attenuation requirements.
RthJC (both legs) 0.24 °C/W - Junction-to-case thermal resistance with both anodes conducting; critical for thermal modeling of dual-leg conduction modes.
VF (typ.) 1.0 V at IF = 80 A, TJ = 125°C - Forward voltage drop defining conduction loss in high-temp industrial environments.

Pinout & Package

Package: TO-244AB - Insulated metal-base power module with dual lug terminals (Anode 1, Anode 2), common cathode lug, and center mounting hole. Dimensions: 92.71 × 40.26 mm (3.65 × 1.585 in), weight 79 g (2.8 oz).

Pin/Terminal Circuit Role Design Meaning
1 – Anode 1 Forward current input leg 1 Electrically isolated high-current path; rated for 160 A continuous; requires 30–40 lbf·in terminal torque.
2 – Cathode Common cathode return Shared low-inductance return node for both diode legs; must be thermally coupled to heatsink via baseplate.
3 – Anode 2 Forward current input leg 2 Independent second high-current path; identical rating and mounting specs as Anode 1; enables balanced dual-leg layouts.

Key Features

Feature Design Value
Soft recovery waveform Eliminates need for external snubbers in most 20–100 kHz motor drive inverters and SMPS designs.
Extensive trr/Qrr characterization Test data provided across IF = 40–200 A, TJ = 25–125°C, and di/dt = 100–1000 A/µs - enables accurate loss modeling.
Dual-leg thermal symmetry RthJC = 0.24°C/W with both anodes active - supports uniform thermal loading in paralleled-leg rectifier bridges.
Low stored charge dispersion Qrr variation < ±25% over temperature and current range - improves consistency in multi-phase current sharing.

Applications

Industrial Motor Drives Three-Phase PFC Rectifiers

Use Scenario: 15–75 kW AC induction motor inverters using IGBT modules with freewheeling paths.

IC Role / Device Role / Timing Role: Ultrafast freewheeling diode providing low-loss, soft-recovery commutation during IGBT turn-off.

Use Value: Reduces voltage spikes and EMI generation by limiting di(rec)/dt to 260 A/µs at 125°C, avoiding snubber losses.

Use Scenario: Active front-end rectifiers in UPS and server PSUs requiring high-efficiency 380 VDC output.

IC Role / Device Role / Timing Role: Dual-leg synchronous rectification element in interleaved boost stages.

Use Value: Enables 98.2% system efficiency at 200 kHz switching via 36 ns trr and 420 nC Qrr, minimizing conduction + recovery loss trade-off.

Solar Inverter DC/DC Stages Welding Power Supplies

Use Scenario: Isolated DC/DC converters in string inverters handling 1000 VDC input with galvanic isolation.

IC Role / Device Role / Timing Role: High-voltage output rectifier in phase-shifted full-bridge topology.

Use Value: 400 V VR rating supports 1000 VDC bus with 2.5× safety margin; soft recovery prevents transformer core saturation during fast turn-off.

Use Scenario: High-current secondary-side rectification in resonant inverter-based arc welding equipment.

IC Role / Device Role / Timing Role: Dual-anode output rectifier delivering pulsed 200 A DC with minimal thermal cycling stress.

Use Value: Dual-leg RthJC = 0.24°C/W ensures <5°C junction delta between legs under 100% duty cycle, extending lifetime in 100% ON-time weld cycles.

Equivalent & Alternatives

The following parts are listed as comparable options for similar ultrafast soft-recovery diode applications.

Alternative Part Technical Difference Application Difference Selection Advice
IXYS MBR16040CT 400 V VR, 160 A IF(AV), but trr = 65 ns (typ.), Qrr = 850 nC - higher recovery loss and harder switching edge. Acceptable in lower-frequency (<50 kHz) welder supplies where EMI filtering is less constrained. Prefer HFA160NJ40C where trr < 40 ns and Qrr < 500 nC are required for >100 kHz operation.
Vishay VS-160CTH04 400 V VR, 160 A IF(AV), trr = 42 ns (typ.), Qrr = 510 nC - slightly slower and higher charge than HFA160NJ40C. Suitable for industrial VFDs with moderate dv/dt requirements; lacks full 125°C di(rec)/dt characterization. Choose HFA160NJ40C when operating above 100°C junction or requiring guaranteed 260 A/µs di(rec)/dt performance.

Compared with MBR16040CT and VS-160CTH04, the HFA160NJ40C delivers superior softness (lower IRRM, flatter di(rec)/dt slope), tighter Qrr distribution across temperature, and validated dual-leg thermal coupling - making it optimal for high-density, high-frequency, high-reliability power conversion where recovery behavior directly impacts system efficiency and EMC compliance.

Availability

HFA160NJ40C is available at Aetrix Electronics and suitable for industrial motor drives, three-phase PFC rectifiers, and solar inverter DC/DC stages requiring stable component supply, long-lifecycle availability, and traceable sourcing for production ramp-up.

Supply support for HFA160NJ40C includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a global semiconductor leader specializing in power management, sensor, and automotive ICs, with headquarters in Munich, Germany and manufacturing operations across Europe, Asia, and the Americas.

The HFA160NJ40C belongs to Infineon's HEXFRED™ ultrafast diode family, engineered specifically for high-efficiency, high-frequency power conditioning systems where soft recovery, low Qrr, and thermal symmetry reduce system-level losses and EMI.

FAQ

What is the maximum continuous forward current rating for the HFA160NJ40C at 100°C case temperature?

The HFA160NJ40C has a maximum continuous forward current rating of 84 A per leg at TC = 100°C, as specified in the Absolute Maximum Ratings table. This derating reflects thermal limitations of the TO-244AB package and ensures safe operation within the -55°C to +150°C junction temperature range. The HFA160NJ40C must be mounted with proper thermal interface material and torque control to maintain this rating.

Does the HFA160NJ40C support dual-leg conduction, and how does that affect thermal performance?

Yes, the HFA160NJ40C is designed for dual-leg conduction with a shared cathode. When both anodes conduct simultaneously, the junction-to-case thermal resistance improves to 0.24°C/W - half that of single-leg operation (0.48°C/W). This is confirmed in the Thermal-Mechanical Characteristics table and enables balanced thermal loading in three-phase bridge rectifiers. The HFA160NJ40C's mechanical layout and mounting torque specs (30–40 lbf·in) ensure consistent thermal contact under dual-leg conditions.

What is the typical reverse recovery charge (Qrr) of the HFA160NJ40C, and under what test conditions is it measured?

The typical reverse recovery charge (Qrr) of the HFA160NJ40C is 420 nC, measured per leg at TJ = 25°C, IF = 80 A, dif/dt = 200 A/µs, and VR = 200 V, as stated in the Dynamic Recovery Characteristics table. This value increases to 1200–3200 nC at TJ = 125°C, reflecting temperature-dependent carrier lifetime effects. The HFA160NJ40C's Qrr is among the lowest in its class, contributing to reduced switching losses in high-frequency converters.

How does the soft recovery characteristic of the HFA160NJ40C reduce EMI in power circuits?

The HFA160NJ40C's soft recovery minimizes the rate of change of reverse current (di(rec)/dt) during turn-off - specified as 260 A/µs at 125°C - which reduces high-frequency spectral content in voltage transients. This directly lowers conducted and radiated EMI, allowing smaller EMI filters and eliminating snubbers in many applications. The HFA160NJ40C achieves this through optimized carrier lifetime control and tailored doping profiles, as documented in the HEXFRED™ characterization methodology.

What mounting torque values are required for the HFA160NJ40C terminals and center hole?

The HFA160NJ40C requires 30–40 lbf·in (3.4–4.6 N·m) terminal torque for both anode lugs and cathode lug, and 12–18 lbf·in (1.4–2.1 N·m) torque for the center mounting hole, as specified in the Mechanical Characteristics table. These values ensure optimal thermal contact without damaging the TO-244AB baseplate or deforming mounting surfaces. The HFA160NJ40C's mounting instructions explicitly require gradual tightening in 5–10 lbf·in steps to avoid uneven pressure distribution.

HFA160NJ40C Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Series:
HEXFRED®
Package/Case:
TO-244AB Isolated Tab
Packaging:
Bulk
Product Status:
Obsolete
Diode Configuration:
1 Pair Common Cathode
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io) (per Diode):
170A (DC)
Voltage - Forward (Vf) (Max) @ If:
1.3 V @ 80 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
140 ns
Current - Reverse Leakage @ Vr:
6 µA @ 400 V
Operating Temperature - Junction:
-
Grade:
-
Qualification:
-
Mounting Type:
Chassis Mount
Supplier Device Package:
TO-244AB (Isolated)

HFA160NJ40C FAQ

1.How can I place an order for HFA160NJ40C through Aetrix?

Please submit a Request for Quotation (RFQ) for HFA160NJ40C on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for HFA160NJ40C reliable?

The price and inventory of HFA160NJ40C are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for HFA160NJ40C is usually 5 days.

3.What payment methods are accepted for HFA160NJ40C?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for HFA160NJ40C transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for HFA160NJ40C?

HFA160NJ40C orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your HFA160NJ40C order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for HFA160NJ40C?

For technical support, including HFA160NJ40C datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your HFA160NJ40C requirements.

6.How does Aetrix verify that HFA160NJ40C is sourced from the original manufacturer or authorized distributors?

All HFA160NJ40C products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that HFA160NJ40C meets industry standards.

7.What is the process for return or replacement of HFA160NJ40C?

All HFA160NJ40C units undergo pre-shipment inspection (PSI). If there is an issue with HFA160NJ40C, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The HFA160NJ40C part is unused and in its original packaging.

Return procedure for HFA160NJ40C:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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