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Infineon Technologies IPP100N04S204AKSA2

Part No.:
IPP100N04S204AKSA2
Manufacturer:
Infineon Technologies
Category:
FETs, MOSFETs
Package:
TO-220-3
Datasheet:
AetrixIPP100N04S204AKSA2.pdf
Description:
MOSFET N-CH 40V 100A TO220-3
Quantity:
Payment:
Payment
Shipping:
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Inventory:9,116

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Product details

Overview

IPP100N04S204AKSA2 from Infineon Technologies is an N-channel enhancement-mode automotive-qualified power MOSFET in PG-TO220-3-1 package, rated for 40 V VDS, 3.3 mΩ max RDS(on) at VGS = 10 V and ID = 80 A, and 100 A continuous drain current at TC = 100 °C. It is AEC-Q101 qualified, 100% avalanche tested, and operates up to 175 °C - deployed in high-current DC-DC converters and motor control stages of EV onboard chargers.

For engineers reviewing the IPP100N04S204AKSA2 datasheet, IPP100N04S204AKSA2 pinout, IPP100N04S204AKSA2 application, or IPP100N04S204AKSA2 equivalent, key selection criteria include RDS(on) stability over temperature, single-pulse avalanche energy (810 mJ), gate charge profile (Qg = 125–172 nC), and thermal resistance (RthJC = 0.5 K/W) for high-power switching reliability.

Technical Context

This OptiMOS® device uses trench-gate superjunction technology optimized for low conduction loss and fast switching in 12 V/24 V automotive systems. Its gate threshold voltage (2.1–4.0 V) enables robust drive with standard logic-level controllers, while the 5300 pF input capacitance and 580 pF reverse transfer capacitance support controlled dV/dt and reduced Miller-induced turn-on risk.

The integrated body diode exhibits 0.9–1.3 V forward voltage at 80 A and 25 °C, with trr = 66–80 ns and Qrr = 153–190 nC - critical for synchronous rectification and freewheeling in hard-switched buck and half-bridge topologies.

Key Specifications

ParameterValue and Actual Design Meaning
VDS40 V - Maximum blocking voltage compatible with 24 V nominal automotive battery systems with transient margin.
RDS(on) max3.3 mΩ at VGS = 10 V, ID = 80 A - Enables <1 W conduction loss at 100 A, reducing heatsink requirements.
ID cont.100 A at TC = 100 °C - Sustains high-current operation in engine bay or powertrain modules without derating.
EAS810 mJ (ID = 80 A) - Confirmed single-pulse avalanche ruggedness for inductive load switching safety.
Qg125–172 nC - Defines gate driver power demand and switching speed trade-off in 100 kHz+ SMPS designs.
RthJC0.5 K/W - Allows direct thermal path to heatsink; enables >250 W dissipation before junction exceeds 175 °C.
tr/tf46 ns / 33 ns - Supports efficient high-frequency switching with minimized overlap loss in hard-switched converters.

Pinout & Package

Package: PG-TO220-3-1 - Through-hole, isolated tab, vertical mounting with drain-connected metal tab for direct heatsinking.

Pin/TerminalCircuit RoleDesign Meaning
Pin 1 (Source)Source terminalReference node for gate drive; connects to low-side return path and PCB ground plane.
Pin 2 (Gate)Control inputHigh-impedance MOSFET gate requiring <172 nC charge for full enhancement; sensitive to ESD.
Pin 3 (Drain)Power outputInternally connected to metal tab; must be electrically isolated from heatsink unless system design permits drain-referenced cooling.

Key Features

FeatureDesign Value
AEC-Q101 qualificationValidated for automotive powertrain and chassis applications per stress test requirements including HTGB, HTRB, and temperature cycling.
100% avalanche testedEach unit subjected to single-pulse avalanche stress at rated ID and VDS, ensuring field reliability under inductive fault conditions.
Ultra-low RDS(on)2.5–3.3 mΩ (SMD version) - Reduces I²R losses by >30% vs. legacy 40 V MOSFETs, improving efficiency in 1–5 kW converters.
175 °C operating temperatureJunction rated for continuous operation at 175 °C - supports placement near heat sources (e.g., inverters, DC-DC stages) without thermal throttling.
Green packageLead-free, RoHS-compliant construction with MSL1 rating for lead-free reflow up to 260 °C peak.

Applications

Onboard Charger (OBC) DC-DC StageElectric Power Steering (EPS) Motor Inverter

Use Scenario: High-efficiency 3.3 kW isolated DC-DC converter stepping down 400 V battery to 14 V for vehicle auxiliary systems.

IC Role / Device Role / Timing Role: Low-side synchronous rectifier switch in phase-shifted full-bridge topology, switching at 100–200 kHz.

Use Value: 3.3 mΩ RDS(on) limits conduction loss to <0.8 W at 100 A, enabling natural convection cooling and reducing system size.

Use Scenario: Three-phase inverter driving 12 V brushed or BLDC assist motor in steering column assembly.

IC Role / Device Role / Timing Role: High-current half-bridge low-side switch handling peak currents up to 400 A pulsed during torque transients.

Use Value: 810 mJ avalanche energy and 175 °C rating ensure survival during motor stall or short-circuit events without external protection.

48 V Mild Hybrid Starter-GeneratorCommercial Vehicle HVAC Blower Drive

Use Scenario: Bidirectional buck-boost converter interfacing 48 V Li-ion battery with 12 V starter circuit in 48 V architecture.

IC Role / Device Role / Timing Role: Main power switch in high-side configuration with active gate control and current sensing.

Use Value: Gate plateau voltage of 4.9 V ensures stable Miller clamping during high dV/dt transitions, preventing false turn-on in bidirectional operation.

Use Scenario: PWM-controlled blower motor driver in refrigerated truck cab HVAC system exposed to ambient -40 °C to +85 °C.

IC Role / Device Role / Timing Role: Low-side switch in discrete H-bridge, operating continuously at 100 A with forced-air cooling.

Use Value: RDS(on) drift <15% from -40 °C to 175 °C ensures predictable thermal performance across full environmental range.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel 40 V power MOSFET applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IPB100N04S204AKSA2Same die, PG-TO263-3-2 package - lower RthJA on PCB (40 K/W with 6 cm² copper) vs. TO220's 62 K/W.Better suited for surface-mount, space-constrained automotive modules where thermal pad area is optimized.Select when board-level thermal management prioritizes PCB copper area over mechanical mounting flexibility.
IRF100N04L3Higher RDS(on) (4.2 mΩ), lower Qg (105 nC), no AEC-Q101 qualification.Limited to industrial or consumer-grade 24 V motor drives; not approved for automotive safety-critical functions.Choose only for cost-sensitive non-automotive applications where 175 °C operation and avalanche testing are not required.

Compared with IPB100N04S204AKSA2 and IRF100N04L3, IPP100N04S204AKSA2 uniquely balances automotive qualification, ultra-low RDS(on), and proven avalanche ruggedness - making it the preferred choice for safety-relevant 40 V power stages where thermal margin and fault tolerance are non-negotiable.

Availability

IPP100N04S204AKSA2 is available at Aetrix Electronics and suitable for onboard charger DC-DC conversion, electric power steering motor control, and 48 V mild hybrid bidirectional converters requiring stable component supply and long-term automotive lifecycle support.

Supply support for IPP100N04S204AKSA2 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies AG is a German semiconductor manufacturer specializing in power management, automotive microcontrollers, and sensor solutions, with global R&D and manufacturing infrastructure.

This part belongs to the OptiMOS® 40 V product line, engineered specifically for high-current, high-reliability switching in automotive electrification systems - emphasizing low RDS(on), thermal robustness, and AEC-Q101 compliance.

FAQ

What is the maximum safe operating temperature for IPP100N04S204AKSA2?

The junction temperature rating is -55 °C to +175 °C, with continuous operation validated up to 175 °C. Thermal design must maintain Tj ≤ 175 °C using RthJC = 0.5 K/W and appropriate heatsinking. Derating curves in the datasheet define safe ID limits above 100 °C case temperature.

Is IPP100N04S204AKSA2 pin-compatible with IPB100N04S204AKSA2?

No - IPP100N04S204AKSA2 uses PG-TO220-3-1 (through-hole), while IPB100N04S204AKSA2 uses PG-TO263-3-2 (surface-mount). Pin numbering differs: TO220 has Source-Gate-Drain (1-2-3); TO263 has Drain-Source-Gate (1-2-3) with drain tab on lead side. Mechanical and thermal mounting are not interchangeable.

Does this MOSFET require a gate resistor for automotive applications?

Yes - a gate resistor (typically 2.2–10 Ω) is required to control dI/dt, suppress ringing, and limit peak gate current. The datasheet specifies td(on) = 27 ns and td(off) = 56 ns with RG = 2.2 Ω; increasing RG slows switching but improves EMI and reduces gate driver stress.

Can IPP100N04S204AKSA2 be used in synchronous rectification?

Yes - its low RDS(on) and fast, soft-recovery body diode (trr = 66–80 ns, Qrr = 153–190 nC) make it suitable for synchronous rectification in isolated DC-DC converters. However, external gate timing control is essential to avoid shoot-through; dead-time must exceed tf + tr (79 ns total).

IPP100N04S204AKSA2 Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
OptiMOS™
Package/Case:
TO-220-3
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
40 V
Current - Continuous Drain (Id) @ 25°C:
100A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
3.6mOhm @ 80A, 10V
Vgs(th) (Max) @ Id:
4V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
172 nC @ 10 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
5300 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
300W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
PG-TO220-3-1

IPP100N04S204AKSA2 FAQ

1.How can I place an order for IPP100N04S204AKSA2 through Aetrix?

Please submit a Request for Quotation (RFQ) for IPP100N04S204AKSA2 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IPP100N04S204AKSA2 reliable?

The price and inventory of IPP100N04S204AKSA2 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IPP100N04S204AKSA2 is usually 5 days.

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IPP100N04S204AKSA2 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

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5.How can I obtain technical support or documentation for IPP100N04S204AKSA2?

For technical support, including IPP100N04S204AKSA2 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IPP100N04S204AKSA2 requirements.

6.How does Aetrix verify that IPP100N04S204AKSA2 is sourced from the original manufacturer or authorized distributors?

All IPP100N04S204AKSA2 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IPP100N04S204AKSA2 meets industry standards.

7.What is the process for return or replacement of IPP100N04S204AKSA2?

All IPP100N04S204AKSA2 units undergo pre-shipment inspection (PSI). If there is an issue with IPP100N04S204AKSA2, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IPP100N04S204AKSA2 part is unused and in its original packaging.

Return procedure for IPP100N04S204AKSA2:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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