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Infineon Technologies IRFR540ZPBF

Part No.:
IRFR540ZPBF
Manufacturer:
Infineon Technologies
Category:
FETs, MOSFETs
Package:
TO-252-3, DPAK (2 Leads + Tab), SC-63
Datasheet:
AetrixIRFR540ZPBF.pdf
Description:
MOSFET N-CH 100V 35A DPAK
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,351

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Product details

Overview

IRFR540ZPBF from Infineon Technologies is a 100V, 35A N-channel enhancement-mode HEXFET® Power MOSFET in D-Pak (TO-252) package, featuring 28.5mΩ RDS(on) at VGS = 10V, 175°C maximum junction temperature, and rated repetitive avalanche energy up to 91mJ. It serves as a high-efficiency main or synchronous rectifier switch in DC-DC converters, motor drives, and power supplies.

For engineers reviewing the IRFR540ZPBF datasheet, IRFR540ZPBF pinout, IRFR540ZPBF application, or IRFR540ZPBF equivalent, key selection criteria include its low conduction loss at 21A, fast switching (tr = 42ns, tf = 34ns), body diode recovery performance (Qrr = 40–60nC), and robust thermal capability (RθJC = 1.64°C/W).

Technical Context

This MOSFET employs advanced silicon processing for ultra-low on-resistance per die area and integrates a co-packaged, optimized body diode with 1.3V forward voltage and 32–48ns reverse recovery time. Its gate charge profile (Qg = 39–59nC, Qgd = 12nC) supports efficient hard-switching operation up to several hundred kHz.

The device is characterized for unclamped inductive switching with validated repetitive avalanche capability up to Tjmax, enabled by thermal design margins and transient impedance behavior (ZthJC) documented per Figure 11. Absolute maximum ratings include 140A pulsed drain current and ±20V gate-source voltage tolerance.

Key Specifications

ParameterValue and Actual Design Meaning
VDSS100V - Withstands up to 100V drain-source blocking voltage before avalanche onset.
RDS(on)28.5mΩ max @ VGS = 10V, TJ = 25°C - Enables <1W conduction loss at 21A DC, critical for thermal management in compact PCB layouts.
ID (continuous)35A @ TC = 25°C - Supports high-current load switching without derating when heatsinked to 25°C case temperature.
Qg59nC max - Determines gate drive power requirement and switching speed under 13Ω gate resistance.
TJ max175°C - Allows sustained operation in high-ambient industrial environments without thermal shutdown.
EAS91mJ (tested) - Validates single-pulse unclamped inductive energy handling during fault conditions.
VSD1.3V max @ IS = 21A - Defines forward drop of integrated body diode used in freewheeling or synchronous rectification.

Pinout & Package

IRFR540ZPBF uses the D-Pak (TO-252) surface-mount package with exposed drain pad for thermal and electrical connection. The package measures 6.73 × 6.22 × 2.39 mm and is lead-free/halogen-free compliant.

Pin/TerminalCircuit RoleDesign Meaning
Pin 1 (Source)Source terminal (S)Low-side reference node; connects to ground or low-voltage rail; carries full load current in common-source configuration.
Pin 2 (Gate)Control input (G)High-impedance MOSFET control node requiring ~59nC total charge to fully enhance; sensitive to ESD and ringing.
Pin 3 (Drain)Power output (D)High-side power node; electrically and thermally connected to exposed copper pad; must be routed with low-inductance layout.

Key Features

FeatureDesign Value
Ultra-low RDS(on)28.5mΩ enables <0.6W conduction loss at 15A, reducing heatsink size and system footprint.
Repetitive avalanche ratingValidated up to Tjmax per AN-1005 - allows reliable operation under inductive turn-off stress without external snubbers.
Fast body diode recoveryQrr = 40–60nC, trr = 32–48ns - minimizes switching losses and voltage overshoot in buck/flyback freewheeling paths.
175°C junction ratingSupports continuous operation in sealed enclosures or high-ambient environments (e.g., automotive under-hood, industrial PLCs).
Lead-free/halogen-freeComplies with RoHS Directive 2011/65/EU and JEDEC J-STD-020 reflow profile - suitable for automated SMT assembly.

Applications

DC-DC Buck ConverterBrushed DC Motor Drive

Use Scenario: High-efficiency 12V-to-5V/3.3V point-of-load converter delivering up to 25A output.

IC Role / Device Role: Synchronous rectifier switch replacing Schottky diode to reduce conduction loss and improve efficiency above 85%.

Use Value: 28.5mΩ RDS(on) cuts rectifier loss by >60% vs. 0.45V Schottky, enabling higher power density and lower thermal rise.

Use Scenario: H-bridge driver for 24V brushed motors in industrial actuators with bidirectional PWM control.

IC Role / Device Role: Low-side switching element handling 35A peak current during stall or acceleration.

Use Value: 175°C Tjmax and 140A pulsed rating ensure reliability during motor startup surges and short-circuit events.

AC-DC Secondary-Side RectifierLED Driver Constant-Current Switch

Use Scenario: Secondary-side synchronous rectification in 65W offline flyback adapter operating at 65kHz.

IC Role / Device Role: Main rectifier switch leveraging body diode conduction during dead-time and MOSFET conduction during active period.

Use Value: Fast tr/tf (42ns/34ns) and low Qgd (12nC) minimize switching loss and EMI generation at high frequency.

Use Scenario: Constant-current dimmable LED driver for architectural lighting with 1–10V analog dimming interface.

IC Role / Device Role: High-side or low-side current-regulating switch modulated at 1–2kHz PWM frequency.

Use Value: Repetitive avalanche capability handles inductive kickback from LED string inductance, eliminating need for external clamp diodes.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
STP55NF06L60V VDSS, 55A ID, 14mΩ RDS(on), TO-220 packageLimited to ≤60V systems; higher current but larger through-hole footprint and worse thermal resistance (RθJC = 2.5°C/W).Select when higher current and lower RDS(on) are prioritized over voltage rating and surface-mount compatibility.
IRL540NPBF100V VDSS, 36A ID, 44mΩ RDS(on) @ 5V gate drive, same D-PakOptimized for logic-level drive (VGS(th) = 1–2V); higher on-resistance reduces efficiency at 10V gate bias.Choose only if gate drive is limited to 5V; otherwise IRFR540ZPBF delivers superior efficiency at standard 10V drive.

Compared with STP55NF06L and IRL540NPBF, IRFR540ZPBF uniquely balances 100V rating, D-Pak mountability, 28.5mΩ conduction loss, and validated avalanche ruggedness-making it optimal for space-constrained, medium-voltage industrial power stages where thermal and reliability margins are critical.

Availability

IRFR540ZPBF is available at Aetrix Electronics and suitable for DC-DC converters, motor drives, and LED drivers requiring stable component supply, long-term lifecycle support, and consistent parametric performance across production batches.

Supply support for IRFR540ZPBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a German semiconductor manufacturer specializing in power management, automotive, and industrial control ICs and discrete devices, with global manufacturing and quality certification to ISO/TS 16949 and ISO 14001.

The HEXFET® Power MOSFET product line targets high-efficiency, high-reliability power conversion in industrial, computing, and consumer applications-designed for minimal conduction and switching losses while maintaining ruggedness under real-world fault conditions.

FAQ

What is the maximum allowable gate-source voltage for IRFR540ZPBF?

The absolute maximum VGS rating is ±20V. Operation beyond this range risks permanent gate oxide damage. Recommended gate drive is 10V for full enhancement, with typical threshold voltage between 2.0V and 4.0V. Gate resistors should be selected to limit dV/dt-induced shoot-through in half-bridge configurations.

Can IRFR540ZPBF be used in parallel configurations?

Yes, IRFR540ZPBF supports paralleling due to its positive temperature coefficient of RDS(on), which promotes current sharing as junction temperature rises. Layout symmetry, matched gate drive paths, and individual gate resistors are required to ensure balanced dynamic current distribution and avoid oscillation.

Does IRFR540ZPBF require a gate resistor, and what value is recommended?

A gate resistor is mandatory to dampen ringing and control switching speed. For 10V gate drive and typical PCB layout, a 10–22Ω resistor is recommended. Lower values increase switching speed but risk EMI and shoot-through; higher values reduce losses but extend switching times and increase transition losses.

Is the body diode in IRFR540ZPBF suitable for continuous freewheeling operation?

Yes-the integrated body diode is rated for continuous source current up to 35A and pulsed current up to 140A. Its 1.3V forward voltage and 40–60nC reverse recovery charge are characterized for use in buck, flyback, and bridge topologies, though synchronous rectification is preferred for highest efficiency.

IRFR540ZPBF Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
HEXFET®
Package/Case:
TO-252-3, DPAK (2 Leads + Tab), SC-63
Packaging:
Tube
Product Status:
Discontinued at Digi-Key
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
100 V
Current - Continuous Drain (Id) @ 25°C:
35A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
10V
Rds On (Max) @ Id, Vgs:
28.5mOhm @ 21A, 10V
Vgs(th) (Max) @ Id:
4V @ 50µA
Gate Charge (Qg) (Max) @ Vgs:
59 nC @ 10 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
1690 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
91W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
TO-252AA (DPAK)

IRFR540ZPBF FAQ

1.How can I place an order for IRFR540ZPBF through Aetrix?

Please submit a Request for Quotation (RFQ) for IRFR540ZPBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRFR540ZPBF reliable?

The price and inventory of IRFR540ZPBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRFR540ZPBF is usually 5 days.

3.What payment methods are accepted for IRFR540ZPBF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRFR540ZPBF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRFR540ZPBF?

IRFR540ZPBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRFR540ZPBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRFR540ZPBF?

For technical support, including IRFR540ZPBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRFR540ZPBF requirements.

6.How does Aetrix verify that IRFR540ZPBF is sourced from the original manufacturer or authorized distributors?

All IRFR540ZPBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRFR540ZPBF meets industry standards.

7.What is the process for return or replacement of IRFR540ZPBF?

All IRFR540ZPBF units undergo pre-shipment inspection (PSI). If there is an issue with IRFR540ZPBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRFR540ZPBF part is unused and in its original packaging.

Return procedure for IRFR540ZPBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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