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Infineon Technologies IRL1404LPBF

Part No.:
IRL1404LPBF
Manufacturer:
Infineon Technologies
Category:
FETs, MOSFETs
Package:
TO-262-3 Long Leads, I2PAK, TO-262AA
Datasheet:
AetrixIRL1404LPBF.pdf
Description:
MOSFET N-CH 40V 160A TO262
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,956

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Product details

Overview

IRL1404LPBF from Infineon Technologies (formerly International Rectifier) is a logic-level N-channel enhancement-mode power MOSFET in D2Pak package, rated for 40 V VDS, 0.004 Ω RDS(on) at VGS = 10 V and ID = 95 A, and fully avalanche-rated with 520 mJ single-pulse energy. It serves as a high-current synchronous rectifier or low-side switch in DC-DC converters, motor drives, and battery protection circuits.

For engineers reviewing the IRL1404LPBF datasheet, IRL1404LPBF pinout, IRL1404LPBF application, or IRL1404LPBF equivalent, key selection criteria include its 4.3 V gate threshold enabling 5 V/3.3 V logic drive, ultra-low on-resistance at low VGS, fast switching (tr = 270 ns), rugged unclamped inductive switching capability, and surface-mount D2Pak thermal performance (RθJC = 0.75 °C/W).

Technical Context

This seventh-generation HEXFET device uses advanced silicon processing to minimize conduction loss while maintaining robust transient handling. Its body diode exhibits 1.3 V forward voltage at 95 A and 63–94 ns reverse recovery time, supporting high-frequency hard-switched topologies without external Schottky supplementation.

The MOSFET features fully specified dynamic dv/dt immunity (5.0 V/ns), integral source/drain inductance (LS/LD ≈ 7.5 nH), and gate charge profile optimized for low driver loss: Qg = 140 nC, Qgd = 60 nC, and Qgs = 48 nC at VDS = 32 V - enabling efficient operation in 100–500 kHz SMPS designs.

Key Specifications

ParameterValue and Actual Design Meaning
VDS40 V - Maximum blocking voltage compatible with 24 V and 36 V nominal bus systems
RDS(on)0.004 Ω @ VGS = 10 V, ID = 95 A - Enables ≤0.36 W conduction loss at 95 A, critical for high-efficiency power stages
VGS(th)1.0–3.0 V - Logic-level threshold ensures full enhancement with 3.3 V or 5 V microcontroller GPIO
Qg140 nC - Total gate charge determines driver strength requirement and switching loss trade-off
EAS520 mJ - Single-pulse avalanche energy rating supports reliable operation under inductive load turn-off stress
RθJC0.75 °C/W - Junction-to-case thermal resistance enables >150 W continuous power dissipation with adequate heatsinking
tr/tf270 ns / 130 ns - Fast edge rates reduce switching transition time, lowering overlap loss in PWM applications

Pinout & Package

D2Pak (TO-263) surface-mount package with isolated tab (drain-connected), optimized for high-power density PCB layouts and thermal interface to heatsinks via soldered tab.

Pin/TerminalCircuit RoleDesign Meaning
Tab (exposed metal pad)Drain (D)Primary current path and thermal conduction path; electrically connected to drain; requires isolation from PCB ground unless drain-referenced topology
Lead 1 (leftmost)Source (S)Low-side return node; carries full load current; connects to power ground plane
Lead 2 (center)Gate (G)Control input; high-impedance MOS gate requiring low-inductance driver routing and local decoupling
Lead 3 (rightmost)Source (S)Second source connection; paralleled with Lead 1 to reduce source inductance and improve current sharing

Key Features

FeatureDesign Value
Ultra-low RDS(on)0.004 Ω at 10 V drive reduces conduction loss by >30% vs. prior-gen 40 V MOSFETs in 12 V–24 V systems
Logic-level gate driveVGS(th) ≤ 3.0 V allows direct interfacing with 3.3 V/5 V MCUs without level-shifting circuitry
Full avalanche rating520 mJ EAS and 95 A IAR enable robust operation in unclamped inductive switching without snubbers
Enhanced dv/dt immunity5.0 V/ns peak diode recovery dv/dt rating prevents false turn-on during fast voltage transients
Lead-free constructionRoHS-compliant Pb-free plating and packaging meet industrial and automotive environmental requirements

Applications

DC-DC Synchronous RectifierBrushed DC Motor Drive

Use Scenario: Secondary-side switch in 12 V–24 V input buck converter delivering up to 100 A to FPGA or ASIC core rails.

IC Role / Device Role / Timing Role: Low-side synchronous rectifier replacing Schottky diode to reduce conduction loss and improve efficiency above 85%.

Use Value: 0.004 Ω RDS(on) cuts rectifier loss to <0.4 W at 95 A, enabling >96% efficiency at full load versus ~92% with diode solution.

Use Scenario: H-bridge low-side switch controlling bidirectional 24 V brushed motor in industrial actuator with 80 A peak current.

IC Role / Device Role / Timing Role: High-current, logic-driven power switch with integrated body diode for freewheeling current recirculation.

Use Value: 1.3 V VSD and 63 ns trr minimize freewheeling loss and EMI during PWM commutation at 20 kHz.

Battery Protection CircuitHot-Swap Controller

Use Scenario: Reverse-polarity and overcurrent protection switch in 48 V telecom battery backup system with 60 A continuous discharge.

IC Role / Device Role / Timing Role: Bidirectional current-sensing FET with fast fault response enabled by low RDS(on) and high dI/dt tolerance.

Use Value: 0.004 Ω on-resistance enables accurate ±2% current sensing using 1 mΩ shunt, minimizing voltage drop across protection path.

Use Scenario: Inrush-limiting switch in redundant 24 V server power supply module requiring controlled hot-insertion.

IC Role / Device Role / Timing Role: Soft-start and fault-isolation MOSFET with avalanche ruggedness to absorb capacitive charging surges.

Use Value: 520 mJ EAS withstands repeated 200 A inrush events without degradation, eliminating need for external TVS clamping.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IRF1404PBFHigher VGS(th) (2–4 V), higher RDS(on) (0.0044 Ω), same D2Pak packageLess suitable for 3.3 V logic drive; marginally higher conduction loss at full loadSelect when gate drive is ≥5 V and cost sensitivity outweighs 10% RDS(on) penalty
STP140NF4LLower RDS(on) (0.0037 Ω), higher Qg (160 nC), TO-220FP packageThrough-hole mounting only; higher gate drive loss due to larger Qg; no exposed drain tabSelect when through-hole assembly is required and thermal interface to heatsink is via clip/screw rather than solder

Compared with IRL1404LPBF, IRF1404PBF trades gate drive compatibility for slightly lower cost, while STP140NF4L offers marginally better conduction efficiency but sacrifices surface-mount flexibility and increases driver loss - making IRL1404LPBF optimal for space-constrained, logic-driven, high-current SMPS designs.

Availability

IRL1404LPBF is available at Aetrix Electronics and suitable for high-current DC-DC converters, brushed motor drives, and battery protection circuits requiring stable component supply and long-term industrial lifecycle support.

Supply support for IRL1404LPBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies acquired International Rectifier in 2015 and continues to manufacture and support the HEXFET® power MOSFET portfolio with full backward compatibility and extended product longevity.

The IRL1404LPBF belongs to the seventh-generation logic-level HEXFET series, designed specifically for high-efficiency, high-density power conversion in 12–48 V systems where low gate drive voltage and minimal conduction loss are critical.

FAQ

What is the maximum continuous drain current for IRL1404LPBF at 100°C case temperature?

The maximum continuous drain current is 110 A at TC = 100°C with VGS = 10 V, as specified in the Absolute Maximum Ratings table. This rating assumes proper PCB copper area and thermal interface to maintain case temperature; actual usable current depends on ambient conditions and heatsink design.

Can IRL1404LPBF be driven directly from a 3.3 V microcontroller GPIO?

Yes - its gate threshold voltage range of 1.0–3.0 V ensures full enhancement at 3.3 V, and RDS(on) remains ≤0.0059 Ω at VGS = 4.3 V and ID = 40 A. For reliable 100 A operation, ensure gate drive can source ≥2 A peak current to charge 140 nC gate capacitance within required switching times.

Does IRL1404LPBF include an integrated body diode, and what are its key parameters?

Yes - it integrates a fast, rugged p-n junction body diode with VSD = 1.3 V at 95 A and TJ = 25°C, trr = 63–94 ns, and Qrr = 170–250 nC. These values are measured under standardized conditions (IF = 95 A, di/dt = 100 A/µs) and support efficient freewheeling in hard-switched topologies without external diodes.

What is the recommended PCB layout practice for thermal management of the D2Pak package?

Use ≥25 mm² of 2 oz copper connected to the exposed drain tab with ≥6 thermal vias (0.3 mm diameter, filled or plated) to inner ground/power planes. Maintain minimum 1.6 mm clearance from tab edges to other traces. Avoid routing signal traces under the tab; instead, place gate and source routing outside the thermal pad area to minimize coupling.

IRL1404LPBF Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
HEXFET®
Package/Case:
TO-262-3 Long Leads, I2PAK, TO-262AA
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
40 V
Current - Continuous Drain (Id) @ 25°C:
160A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
4.3V, 10V
Rds On (Max) @ Id, Vgs:
4mOhm @ 95A, 10V
Vgs(th) (Max) @ Id:
3V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
140 nC @ 5 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
6600 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
3.8W (Ta), 200W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
TO-262

IRL1404LPBF FAQ

1.How can I place an order for IRL1404LPBF through Aetrix?

Please submit a Request for Quotation (RFQ) for IRL1404LPBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRL1404LPBF reliable?

The price and inventory of IRL1404LPBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRL1404LPBF is usually 5 days.

3.What payment methods are accepted for IRL1404LPBF?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRL1404LPBF transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRL1404LPBF?

IRL1404LPBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRL1404LPBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRL1404LPBF?

For technical support, including IRL1404LPBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRL1404LPBF requirements.

6.How does Aetrix verify that IRL1404LPBF is sourced from the original manufacturer or authorized distributors?

All IRL1404LPBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRL1404LPBF meets industry standards.

7.What is the process for return or replacement of IRL1404LPBF?

All IRL1404LPBF units undergo pre-shipment inspection (PSI). If there is an issue with IRL1404LPBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRL1404LPBF part is unused and in its original packaging.

Return procedure for IRL1404LPBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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