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Infineon Technologies IRL1404S

Part No.:
IRL1404S
Manufacturer:
Infineon Technologies
Category:
FETs, MOSFETs
Package:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Datasheet:
AetrixIRL1404S.pdf
Description:
MOSFET N-CH 40V 160A D2PAK
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,677

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Product details

Overview

IRL1404S from Infineon Technologies (formerly International Rectifier) is a 40 V, 160 A, logic-level N-channel Power MOSFET in D2Pak surface-mount package, featuring RDS(on) = 4.0 mΩ at VGS = 10 V and 5.9 mΩ at VGS = 4.3 V, fully avalanche-rated with EAS = 520 mJ, designed for high-current DC-DC converters and motor drive half-bridges.

For engineers reviewing the IRL1404S datasheet, IRL1404S pinout, IRL1404S application, or IRL1404S equivalent, key selection criteria include its low RDS(on) at 4.3 V gate drive, fast switching (tr = 270 ns, tf = 130 ns), rugged unclamped inductive switching capability, and thermal performance (RθJC = 0.75 °C/W) in high-power surface-mount designs.

Technical Context

This seventh-generation HEXFET device uses advanced silicon processing to minimize conduction loss while maintaining robust safe operating area (SOA) up to 10 ms at 100 V. Its body diode exhibits trr = 63–94 ns and Qrr = 170–250 nC under 100 A/µs di/dt, enabling efficient synchronous rectification and freewheeling in hard-switched topologies.

The gate charge profile (Qg = 140 nC, Qgd = 60 nC) supports stable high-frequency operation with controlled Miller effect, and its dynamic dv/dt rating of 5.0 V/ns ensures noise immunity in noisy power systems without external snubbing.

Key Specifications

ParameterValue and Actual Design Meaning
VDSS40 V - Maximum blocking voltage for 12 V/24 V bus applications with margin against transients
RDS(on) @ 10 V4.0 mΩ - Enables ≤0.64 W conduction loss at 160 A continuous drain current
RDS(on) @ 4.3 V5.9 mΩ - Supports direct logic-level MCU GPIO drive without level-shifting circuitry
Qg140 nC - Determines gate driver power requirement and switching loss at 100–500 kHz operation
EAS520 mJ - Guarantees single-pulse avalanche survivability during inductive turn-off faults
tr/tf270 ns / 130 ns - Enables <1 µs total switching transition for high-efficiency SMPS designs
RθJC0.75 °C/W - Allows 200 W power dissipation with ≤150°C junction rise over case at rated current

Pinout & Package

D2Pak (TO-262) surface-mount package with isolated tab, optimized for high-current PCB mounting and heatsink interface via soldered tab. Thermal resistance RθCS = 0.50 °C/W with greased flat surface.

Pin/TerminalCircuit RoleDesign Meaning
Drain (Tab)High-current output node, electrically connected to package tabPrimary heat path to heatsink; must be soldered to copper pour for thermal and electrical integrity
SourceReference node for gate control and current return pathLow-inductance connection critical for gate loop stability and body diode recovery performance
GateControl input for channel modulationRequires low-impedance drive (<2.5 Ω series) to manage Qgd-dominated Miller turn-off delay

Key Features

FeatureDesign Value
Ultra-low RDS(on) at 4.3 VEnables direct drive from 3.3 V/5 V microcontrollers without gate drivers in medium-power motor control
Full avalanche ratingEliminates need for external clamping components in inductive load switching (e.g., solenoids, relay coils)
Fast body diode recoveryReduces switching losses and EMI in synchronous buck and H-bridge configurations with reverse recovery stress
Lead-free D2Pak packageSupports RoHS-compliant reflow assembly with 300 °C peak soldering tolerance at 1.6 mm from case
Dynamic dv/dt immunityWithstands 5.0 V/ns transient coupling without spurious turn-on in high-side switch layouts

Applications

DC-DC Converter Primary SwitchAutomotive HVAC Blower Driver

Use Scenario: 48 V input, 12 V output synchronous buck converter delivering 100 A continuous current.

IC Role / Device Role / Timing Role: High-side power switch handling full load current with minimal conduction loss and fast PWM edge fidelity.

Use Value: 4.0 mΩ RDS(on) limits I²R loss to 0.64 W at 160 A, enabling >96% efficiency at full load without forced air cooling.

Use Scenario: PWM-controlled 24 V blower motor in automotive cabin climate system with bidirectional airflow demand.

IC Role / Device Role / Timing Role: Low-side switch in half-bridge configuration, commutating motor current with body diode freewheeling.

Use Value: 63 ns trr and 170 nC Qrr minimize shoot-through risk and reduce EMI during polarity reversal transitions.

Industrial PLC Output ModuleServer VRM High-Current Phase

Use Scenario: Solid-state replacement for electromechanical relays driving 24 V solenoid valves in factory automation.

IC Role / Device Role / Timing Role: Unclamped inductive switch absorbing stored energy via intrinsic avalanche capability.

Use Value: 520 mJ EAS rating eliminates external TVS or snubber networks, reducing BOM count and board space.

Use Scenario: Multiphase 1 V/200 A CPU voltage regulator using paralleled phases on server motherboard.

IC Role / Device Role / Timing Role: Synchronous rectifier in each phase leg, conducting high RMS current with minimal thermal rise.

Use Value: RθJC = 0.75 °C/W enables 200 W dissipation with <150°C junction rise, supporting compact multi-phase layout.

Equivalent & Alternatives

The following parts are listed as comparable options for similar N-channel power MOSFET applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
IRF1404ZPbFRDS(on) = 4.7 mΩ @ 10 V; higher Qg = 160 nC; same D2Pak packageSlightly higher conduction loss and slower switching; identical avalanche ratingPreferred where cost sensitivity outweighs marginal efficiency gain of IRL1404S
STP160NF04ZRDS(on) = 3.8 mΩ @ 10 V; Qg = 150 nC; TO-220FP package (through-hole)Lower RDS(on) but no surface-mount thermal interface; lacks logic-level 4.3 V drive capabilityChosen when through-hole assembly and maximum conduction efficiency are prioritized over gate drive simplicity

Compared with IRF1404ZPbF and STP160NF04Z, the IRL1404S uniquely balances ultra-low RDS(on), logic-level gate drive, and D2Pak thermal performance-making it optimal for space-constrained, high-current, MCU-driven power stages where gate driver integration and PCB thermal management are critical.

Availability

IRL1404S is available at Aetrix Electronics and suitable for DC-DC converters, motor drives, industrial PLC outputs, and server VRM phases requiring stable component supply and long-term production continuity.

Supply support for IRL1404S includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Infineon Technologies is a global semiconductor leader specializing in power management, automotive, and industrial control solutions, with legacy expertise from International Rectifier's HEXFET® technology.

The IRL1404S belongs to the seventh-generation HEXFET® Power MOSFET product line, engineered specifically for high-current, high-efficiency switching in automotive, industrial, and computing power supplies where low gate-threshold operation and rugged avalanche behavior are mandatory.

FAQ

What is the maximum continuous drain current for IRL1404S at 100°C case temperature?

The IRL1404S supports 110 A continuous drain current at TC = 100°C with VGS = 10 V, as specified in its Absolute Maximum Ratings table. This derating reflects thermal limitations of the D2Pak package and must be validated against actual PCB copper area and heatsink interface in the target application.

Does IRL1404S require a gate driver when driven by a 3.3 V microcontroller?

No-IRL1404S is a logic-level MOSFET with VGS(th) = 1.0–3.0 V and specified RDS(on) = 5.9 mΩ at VGS = 4.3 V, enabling full enhancement from standard 3.3 V or 5 V GPIO outputs. However, a low-impedance gate resistor (<10 Ω) is recommended to control ringing and ensure clean turn-on/turn-off transitions.

How does the body diode performance of IRL1404S compare to standard rectifiers in synchronous rectification?

The IRL1404S body diode has VSD = 1.3 V at 95 A and trr = 63–94 ns, offering lower forward drop than Schottky diodes above ~10 A and faster recovery than standard PN diodes. Its Qrr = 170–250 nC minimizes reverse recovery loss in high-frequency synchronous buck converters.

Can IRL1404S be used in parallel configurations for higher current handling?

Yes-the positive temperature coefficient of RDS(on) (see Fig 4) provides inherent current sharing stability. Parallel operation requires matched gate drive paths, symmetrical PCB layout, and thermal coupling to ensure uniform junction temperature across devices; typical designs use 2–4 units for >300 A applications.

IRL1404S Specifications

Product attributes
Attribute value
Manufacturer:
Infineon Technologies
Series:
HEXFET®
Package/Case:
TO-263-3, D2PAK (2 Leads + Tab), TO-263AB
Packaging:
Tube
Product Status:
Obsolete
FET Type:
N-Channel
Technology:
MOSFET (Metal Oxide)
Drain to Source Voltage (Vdss):
40 V
Current - Continuous Drain (Id) @ 25°C:
160A (Tc)
Drive Voltage (Max Rds On, Min Rds On):
4.3V, 10V
Rds On (Max) @ Id, Vgs:
4mOhm @ 95A, 10V
Vgs(th) (Max) @ Id:
3V @ 250µA
Gate Charge (Qg) (Max) @ Vgs:
140 nC @ 5 V
Vgs (Max):
±20V
Input Capacitance (Ciss) (Max) @ Vds:
6600 pF @ 25 V
FET Feature:
-
Power Dissipation (Max):
3.8W (Ta), 200W (Tc)
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
D2PAK

IRL1404S FAQ

1.How can I place an order for IRL1404S through Aetrix?

Please submit a Request for Quotation (RFQ) for IRL1404S on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for IRL1404S reliable?

The price and inventory of IRL1404S are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for IRL1404S is usually 5 days.

3.What payment methods are accepted for IRL1404S?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for IRL1404S transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for IRL1404S?

IRL1404S orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your IRL1404S order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for IRL1404S?

For technical support, including IRL1404S datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your IRL1404S requirements.

6.How does Aetrix verify that IRL1404S is sourced from the original manufacturer or authorized distributors?

All IRL1404S products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that IRL1404S meets industry standards.

7.What is the process for return or replacement of IRL1404S?

All IRL1404S units undergo pre-shipment inspection (PSI). If there is an issue with IRL1404S, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The IRL1404S part is unused and in its original packaging.

Return procedure for IRL1404S:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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