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Diodes Incorporated KBJ610G

Part No.:
KBJ610G
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-SIP, KBJ
Datasheet:
AetrixKBJ610G.pdf
Description:
BRIDGE RECT 1PHASE 1KV 6A KBJ
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:15

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Product details

Overview

KBJ610G from Diodes Incorporated is a 6.0A, 1000V peak repetitive reverse voltage standard recovery bridge rectifier in KBJ package, with 1.0V max forward voltage at 3A per element, 5.0µA max reverse leakage at 25°C, and 170A non-repetitive surge rating - used in AC/DC front-end power conversion for industrial power supplies and motor drive input stages.

For engineers reviewing the KBJ610G datasheet, KBJ610G pinout, KBJ610G application, or KBJ610G equivalent, key selection criteria include VRRM=1000V, IO=6.0A at TC=110°C, thermal resistance RθJC=1.5°C/W, surge capability IFSM=170A, and UL recognition under file E95060 for safety-critical board-level designs.

Technical Context

This single-phase, full-wave bridge rectifier integrates four silicon junction diodes in a molded plastic KBJ package with glass-passivated die construction. It delivers 6.0A average rectified output current at case temperature TC=110°C and supports 60Hz resistive/inductive loads without derating (20% derating required for capacitive loads).

Its 2500VRMS case dielectric strength, 80pF typical junction capacitance per element at 1MHz/4V, and 120A²s I²t fusing rating define its robustness in transient-prone mains-input environments - especially where high-voltage isolation and surge immunity are mandatory.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM1000 V - Withstands 1000V peak reverse voltage across AC input terminals without breakdown.
IO6.0 A @ TC=110°C - Sustains continuous 6A DC output current when mounted on heatsink with case temp held at 110°C.
VF Max1.0 V @ IF=3A - Forward drop per diode element limits conduction loss to ≤3W total at 6A full-wave output.
IR Max5.0 µA @ 25°C - Ultra-low reverse leakage preserves efficiency in high-impedance hold-up or sensing circuits.
IFSM170 A - Survives 8.3ms half-sine surge events common during cold-start or line transients.
RθJC1.5 °C/W - Enables thermal design with minimal heatsink mass when mounted on 75×75×1.6mm Al plate.
CT80 pF - Low junction capacitance minimizes EMI generation and switching noise coupling in SMPS inputs.

Pinout & Package

Package: KBJ - Molded plastic through-hole package with bright tin-plated leads, UL 94V-0 flammability rating, 4.3g weight, and #6 screw mounting provision (max torque 5.0 in-lbs). Polarity marked on body.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC Terminal 1One of two AC input pins; connects to live/phase side of transformer secondary or line filter.
AC2Input AC Terminal 2Second AC input pin; completes full-wave bridge input path with AC1.
+ (Anode)Positive DC OutputFull-wave rectified positive output node; ties to bulk capacitor anode or downstream regulator input.
– (Cathode)Negative DC OutputFull-wave rectified negative output node; serves as system ground reference or return path.

Key Features

FeatureDesign Value
Glass passivated dieEnhances long-term reliability and moisture resistance in humid or contaminated environments.
2500VRMS dielectric strengthMeets reinforced insulation requirements for Class II AC/DC converters without additional barriers.
UL Recognized (E95060)Validates compliance with UL 60950-1/62368-1 for end-equipment safety certification.
170A surge ratingEliminates need for external NTC or MOV in many 115/230VAC input designs with moderate inrush.
Lead-free & RoHS 3 compliantSupports global environmental compliance without solderability or reliability trade-offs.

Applications

Industrial Power Supply Input StageMotor Drive Front-End Rectification

Use Scenario: Converts 230VAC mains to unregulated DC bus in DIN-rail mounted 200W industrial PSUs.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier providing isolated, high-voltage DC input to PFC stage.

Use Value: 1000V VRRM ensures margin against 230VAC +10% + line spikes; 6A IO supports >150W continuous output.

Use Scenario: Rectifies transformer-isolated 115VAC supply feeding H-bridge gate drivers in servo amplifiers.

IC Role / Device Role / Timing Role: Primary AC-to-DC conversion block before bulk storage and DC link filtering.

Use Value: 170A IFSM handles repeated motor stall surges; low IR prevents thermal runaway during extended idle periods.

LED Driver Bulk RectificationAppliance Control Board Power Input

Use Scenario: Provides DC bus for constant-current LED driver ICs in outdoor streetlight fixtures.

IC Role / Device Role / Timing Role: Mains-side rectification stage preceding buck or flyback controller.

Use Value: UL recognition simplifies end-product safety approval; 80pF CT reduces conducted EMI into EMC filters.

Use Scenario: Powers microcontroller and relay logic in white-goods control boards (e.g., washing machine main PCB).

IC Role / Device Role / Timing Role: Input rectifier converting 12VAC control transformer output to low-voltage DC rail.

Use Value: 6.0A IO headroom accommodates solenoid actuation peaks; KBJ package enables compact through-hole layout.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU10KSame 1000V VRRM, 10A IO rating, but GBU package (larger footprint, higher RθJC=2.0°C/W).Higher current capacity suits 300W+ designs; requires more PCB area and larger heatsink.Select when >6A continuous load or lower thermal margin exists; verify mounting hole compatibility.
KBPC610Same 1000V/6A rating, but KBPC package (square base, 4-pin layout) and 2000VRMS isolation.Higher dielectric strength supports medical-grade isolation; different pin pitch (2.54mm vs KBJ's 5.08mm).Choose for enhanced safety isolation or legacy KBPC footprint reuse; check PCB pad layout.

Compared with GBU10K and KBPC610, KBJ610G offers optimal balance of compact KBJ footprint, 1.5°C/W thermal resistance, UL recognition, and cost-efficiency for 100–200W industrial and appliance power stages.

Availability

KBJ610G is available at Aetrix Electronics and suitable for industrial power supplies, motor drive front-ends, LED driver bulk rectification, and appliance control board power inputs requiring stable component supply and long lifecycle support.

Supply support for KBJ610G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The KBJ series belongs to Diodes' standard recovery bridge rectifier product line, engineered for cost-sensitive, high-reliability AC/DC conversion in industrial, appliance, and lighting applications where surge resilience and safety certification are critical.

FAQ

What is the maximum operating temperature for KBJ610G?

KBJ610G has an operating junction temperature range of –55°C to +150°C and is rated for 6.0A average output current at case temperature TC = +110°C. Thermal design must ensure case temperature does not exceed this limit under worst-case ambient and airflow conditions, using the specified 1.5°C/W RθJC value with proper heatsinking.

Is KBJ610G suitable for use in automotive applications?

KBJ610G is not AEC-Q200 qualified and is not recommended for automotive under-hood applications. While it meets general industrial reliability standards and operates over –55°C to +150°C, Diodes specifies that automotive-grade parts require explicit AEC-Q200 qualification, PPAP capability, and IATF 16949 manufacturing - which this device does not carry.

How does the KBJ package differ from KBPC or GBU packages?

The KBJ package is a compact, rectangular, 4-terminal through-hole bridge with 5.08mm pin pitch and #6 screw mounting provision. KBPC uses a square base with 2.54mm pin pitch and no mounting hole; GBU is larger with higher thermal resistance (2.0°C/W) and 5.08mm pitch but no screw mount. KBJ balances size, thermal performance, and mechanical stability.

Does KBJ610G require derating for capacitive loads?

Yes - the datasheet explicitly states that for capacitive loads, the average rectified output current IO must be derated by 20%. This accounts for higher peak currents and increased thermal stress during capacitor charging; therefore, maximum usable current drops to 4.8A when feeding bulk electrolytic capacitors directly after rectification.

KBJ610G Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-SIP, KBJ
Packaging:
Tube
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
1 kV
Current - Average Rectified (Io):
6 A
Voltage - Forward (Vf) (Max) @ If:
1 V @ 3 A
Current - Reverse Leakage @ Vr:
5 µA @ 1000 V
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
KBJ

KBJ610G FAQ

1.How can I place an order for KBJ610G through Aetrix?

Please submit a Request for Quotation (RFQ) for KBJ610G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for KBJ610G reliable?

The price and inventory of KBJ610G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for KBJ610G is usually 5 days.

3.What payment methods are accepted for KBJ610G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for KBJ610G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for KBJ610G?

KBJ610G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your KBJ610G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for KBJ610G?

For technical support, including KBJ610G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your KBJ610G requirements.

6.How does Aetrix verify that KBJ610G is sourced from the original manufacturer or authorized distributors?

All KBJ610G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that KBJ610G meets industry standards.

7.What is the process for return or replacement of KBJ610G?

All KBJ610G units undergo pre-shipment inspection (PSI). If there is an issue with KBJ610G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The KBJ610G part is unused and in its original packaging.

Return procedure for KBJ610G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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