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Taiwan Semiconductor Corporation KBL401G

Part No.:
KBL401G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, KBL
Datasheet:
AetrixKBL401G.pdf
Description:
BRIDGE RECT 1PHASE 50V 4A KBL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,071

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Product details

Overview

KBL401G from Taiwan Semiconductor is a 4A, 50V repetitive peak reverse voltage (VRRM) glass-passivated standard bridge rectifier in KBL package, featuring 150A peak forward surge current (IFSM), 2.4°C/W junction-to-lead thermal resistance, and UL Recognized File # E-326243 - used in compact AC/DC front-end stages of low-voltage switching mode power supplies.

For engineers reviewing the KBL401G datasheet, KBL401G pinout, KBL401G application, or KBL401G equivalent, key selection criteria include VRRM=50V rating, IF=4A average forward current, thermal performance (RθJL=2.4°C/W), RoHS compliance, and KBL package mechanical compatibility with PCB-mount SMPS designs.

Technical Context

The KBL401G integrates four silicon diodes in a single-phase full-wave bridge configuration with glass-passivated junctions for enhanced moisture and contamination resistance. Its KBL molded plastic case meets UL 94V-0 flammability rating and supports matte tin-plated leads compliant with J-STD-002 solderability and JESD 201 Class 1A whisker testing.

Thermally, it delivers RθJL = 2.4°C/W and RθJA = 19°C/W, enabling reliable operation up to TJ = +150°C. Electrical behavior includes VF ≤ 1.1V at IF = 4A and IR ≤ 10µA at 25°C under rated reverse voltage - critical for low-loss, high-efficiency rectification in 50–60Hz line-fed converters.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM50 V - Maximum non-repetitive reverse voltage the device blocks without breakdown; defines minimum input AC voltage derating margin for 24–36VAC systems.
IF4 A - Average forward current rating at TA = 25°C; determines continuous DC output capability in bridge-configured SMPS front-ends.
IFSM150 A - Peak non-repetitive surge current (8.3ms half-sine); supports inrush current handling during cold-start of adapters and lighting drivers.
VF≤1.1 V @ 4A - Forward voltage drop per diode path; directly impacts conduction loss and thermal rise in high-duty-cycle applications.
RθJL2.4 °C/W - Junction-to-lead thermal resistance; enables direct heatsinking via PCB copper pour or clip attachment for improved power dissipation.
TJ max+150 °C - Maximum allowable junction temperature; sets upper limit for ambient + self-heating design margin in enclosed lighting or adapter enclosures.

Pinout & Package

Package: KBL - 4-pin single-in-line (SIP) molded plastic body, 19.5 mm × 15.2 mm × 19.0 mm height, with matte tin-plated leads spaced 5.5 mm apart (center-to-center), UL 94V-0 rated, weight ≈5.6 g.

Pin/TerminalCircuit RoleDesign Meaning
AC1Input AC terminal 1One of two alternating-current input pins; connects to live/phase side of transformer secondary or AC line input.
AC2Input AC terminal 2Second AC input pin; completes full-wave bridge input pair - polarity marking on package defines phase relationship.
+ (Anode)Positive DC outputFull-wave rectified positive output node; ties to bulk capacitor positive rail in SMPS PFC or offline converter stages.
– (Cathode)Negative DC outputFull-wave rectified negative/return output node; connects to bulk capacitor negative and system ground reference.

Key Features

FeatureDesign Value
Glass-passivated chip junctionEnhances long-term reliability under humid or contaminated environments by preventing junction corrosion and leakage drift.
UL Recognized File # E-326243Validates safety compliance for end-equipment certification in North American markets without requiring additional component-level testing.
J-STD-002 solderable leadsEnsures consistent wetting and joint integrity during reflow or wave soldering, reducing voiding and cold-solder risks in high-volume PCB assembly.
JESD 201 Class 1A whisker resistancePrevents tin whisker growth under thermal cycling stress - critical for automotive and industrial equipment with >10-year service life.

Applications

LED Driver Power SupplyUSB Wall Adapter

Use Scenario: AC-input LED driver for commercial downlights operating from 24–36VAC transformers.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting low-voltage AC to pulsating DC prior to buck or flyback regulation.

Use Value: VRRM=50V matches transformer secondary peak voltage; 4A rating supports up to 15W output with margin; KBL footprint fits compact driver PCB layouts.

Use Scenario: Input-stage rectification in universal-input (90–264VAC) 5V/2.4A USB charging adapters.

IC Role / Device Role / Timing Role: Primary-side AC/DC conversion element feeding bulk capacitor and primary controller IC.

Use Value: 150A IFSM handles high inrush currents during plug insertion; glass passivation ensures stable IR over 5+ years of intermittent use.

Industrial Control Power ModuleLow-Voltage AC/DC Converter

Use Scenario: Auxiliary 12V/1A supply for PLC I/O modules powered from 24VAC control rails.

IC Role / Device Role / Timing Role: Compact, fixed-output rectifier stage delivering regulated DC bias for logic and sensor interfaces.

Use Value: RθJL=2.4°C/W allows direct thermal coupling to metal chassis; UL recognition simplifies CE/UKCA compliance documentation.

Use Scenario: Off-line 5V/3A power module for embedded gateways using 12VAC wall-wart input.

IC Role / Device Role / Timing Role: Isolated AC/DC front-end rectifier before post-regulation and filtering.

Use Value: 10µA max reverse leakage at 25°C minimizes no-load power loss; RoHS compliance meets EU WEEE and REACH requirements.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU4AVRRM=50V, IF=4A, but GBU package (larger footprint, RθJA=25°C/W vs. KBL's 19°C/W)Less thermally efficient in space-constrained PCBs; requires larger copper area for same thermal performanceSelect GBU4A only if legacy board layout lacks KBL pad spacing or requires higher creepage distance
DB101VRRM=50V, IF=1A - lower current rating and no UL recognitionNot suitable for 4A continuous loads; unsuitable for certified end-equipment requiring UL file traceabilityUse DB101 only in cost-sensitive, non-certified consumer prototypes where thermal margin is ample

Compared with GBU4A and DB101, the KBL401G provides superior thermal performance (RθJL=2.4°C/W), UL recognition for safety-critical designs, and optimized KBL footprint for high-density SMPS layouts - making it the preferred choice for production-grade 4A, 50V bridge applications.

Availability

KBL401G is available at Aetrix Electronics and suitable for switching mode power supplies, USB wall adapters, and LED lighting applications requiring stable component supply, UL-compliant sourcing, and long-term industrial availability.

Supply support for KBL401G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, specializing in rectifiers, TVS diodes, MOSFETs, and power ICs since 1979.

The KBL401G belongs to TSC's standard bridge rectifier product line, engineered for cost-effective, high-reliability AC/DC conversion in consumer, industrial, and lighting power supplies - emphasizing UL recognition, thermal robustness, and RoHS-compliant manufacturing.

FAQ

What is the maximum repetitive peak reverse voltage (VRRM) rating for the KBL401G?

The KBL401G has a VRRM rating of 50 V, as confirmed in the Absolute Maximum Ratings table of the official Taiwan Semiconductor datasheet (Version J2308). This value is specific to the KBL401G variant and distinguishes it from higher-voltage members of the KBL40xG family such as KBL402G (100V) and KBL407G (1000V). Designers must ensure input AC peak voltage remains below this threshold to prevent reverse breakdown.

Does the KBL401G have UL recognition, and what is the file number?

Yes, the KBL401G is UL Recognized with File # E-326243, explicitly stated in the FEATURES section of the Taiwan Semiconductor datasheet. This recognition applies to the entire KBL401G–KBL407G series and validates compliance with UL 60950-1/62368-1 for use in end-equipment safety certification - eliminating need for additional component-level UL testing when used per datasheet conditions.

What is the forward voltage (VF) of the KBL401G at its rated 4A current?

At IF = 4A and TJ = 25°C, the KBL401G exhibits a maximum forward voltage of 1.1 V per diode path, as specified in the ELECTRICAL SPECIFICATIONS table. This value is measured under pulsed conditions (PW = 0.3ms) and directly impacts conduction losses - for example, resulting in ~4.4W total dissipation across all four diodes at full load.

Is the KBL401G RoHS compliant, and does it meet lead-free soldering standards?

Yes, the KBL401G is RoHS compliant and features matte tin-plated leads qualified per J-STD-002 for solderability. The datasheet confirms compliance with RoHS Directive 2011/65/EU and specifies that terminals withstand standard lead-free reflow profiles (peak 260°C), supporting both Pb-free and SnPb assembly processes without degradation of solder joint integrity or whisker resistance.

What is the junction-to-lead thermal resistance (RθJL) of the KBL401G, and why does it matter?

The KBL401G has a typical RθJL of 2.4°C/W, meaning each watt of power dissipated raises the junction temperature 2.4°C above the lead temperature. This low value enables effective heat transfer to PCB copper pours or external heatsinks - critical for maintaining TJ ≤ 150°C in enclosed adapters or LED drivers where ambient temperatures exceed 60°C.

KBL401G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, KBL
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
50 V
Current - Average Rectified (Io):
4 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 4 A
Current - Reverse Leakage @ Vr:
10 µA @ 50 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
KBL

KBL401G FAQ

1.How can I place an order for KBL401G through Aetrix?

Please submit a Request for Quotation (RFQ) for KBL401G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for KBL401G reliable?

The price and inventory of KBL401G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for KBL401G is usually 5 days.

3.What payment methods are accepted for KBL401G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for KBL401G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for KBL401G?

KBL401G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your KBL401G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for KBL401G?

For technical support, including KBL401G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your KBL401G requirements.

6.How does Aetrix verify that KBL401G is sourced from the original manufacturer or authorized distributors?

All KBL401G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that KBL401G meets industry standards.

7.What is the process for return or replacement of KBL401G?

All KBL401G units undergo pre-shipment inspection (PSI). If there is an issue with KBL401G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The KBL401G part is unused and in its original packaging.

Return procedure for KBL401G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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