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Taiwan Semiconductor Corporation KBL404G

Part No.:
KBL404G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, KBL
Datasheet:
AetrixKBL404G.pdf
Description:
BRIDGE RECT 1PHASE 400V 4A KBL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:760

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Product details

Overview

KBL404G from Taiwan Semiconductor is a 4A, 400V repetitive peak reverse voltage (VRRM) standard bridge rectifier in KBL package, featuring glass-passivated junctions, UL Recognized (E-326243), RoHS-compliant construction, and 150A peak surge capability - used in AC/DC front-end stages of compact switching mode power supplies.

For engineers reviewing the KBL404G datasheet, KBL404G pinout, KBL404G application, or KBL404G equivalent, key selection criteria include VRRM = 400 V, IF = 4 A, VF ≤ 1.1 V @ 4 A, RθJA = 19 °C/W, and KBL package thermal/mechanical compatibility with PCB-mount SMPS designs.

Technical Context

The KBL404G integrates four silicon diodes in a single-phase full-wave bridge configuration with common-cathode and common-anode terminals. Its glass-passivated junction ensures stable reverse leakage (<500 µA @ 125°C) and robust surge handling (IFSM = 150 A, 8.3 ms).

Thermally, it delivers RθJL = 2.4 °C/W to lead and RθJA = 19 °C/W to ambient, enabling operation up to TJ = 150°C. The KBL molded plastic case meets UL 94V-0 and JESD201 Class 1A whisker resistance.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - supports input rectification for 280 VRMS AC lines (e.g., 230 VAC + 20% tolerance)
IF4 A continuous - sustains average forward current in mid-power SMPS outputs without forced cooling
IFSM150 A (8.3 ms) - withstands inrush surges during cold-start of offline converters
VF≤1.1 V @ 4 A, 25°C - limits conduction loss to <4.4 W per device at full load
RθJA19 °C/W - requires ≥2.5 cm² copper pour for safe operation at 4 A in still air
TJ max150°C - enables use in enclosed, thermally constrained lighting and adapter enclosures

Pinout & Package

Package: KBL - 4-pin single-in-line (SIL) molded plastic body, 19.5 mm × 15.2 mm × 19.0 mm height, matte tin-plated leads, UL 94V-0 rated compound, weight ≈5.6 g.

Pin/TerminalCircuit RoleDesign Meaning
~AC1AC input terminal 1One leg of AC input; symmetrical with ~AC2 for full-wave bridge input connection
~AC2AC input terminal 2Second leg of AC input; polarity agnostic for standard bridge operation
+DCPositive DC outputFull-wave rectified positive rail; connects to bulk capacitor anode or PFC stage input
–DCNegative DC output / common returnRectified return path; ties to bulk capacitor cathode and system ground reference

Key Features

FeatureDesign Value
Glass-passivated chip junctionEnables stable IR <500 µA at 125°C and long-term reliability under humidity/thermal cycling
UL Recognized File # E-326243Validates safety compliance for end-equipment certification (e.g., IEC 62368-1) without additional testing
JESD201 Class 1A whisker resistancePrevents tin whisker growth in high-reliability industrial and lighting applications over 10+ year lifetimes
Matte tin-plated leadsEnsures solderability per J-STD-002, compatible with lead-free reflow profiles (peak 260°C)

Applications

Switching Mode Power Supply (SMPS)AC/DC Adapters

Use Scenario: Primary-side rectification in 30–60 W offline flyback converters.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting universal AC input (85–265 VAC) to pulsating DC for bulk capacitor charging.

Use Value: 400 V VRRM provides 2× margin over 230 VAC peak (325 V), while 4 A rating supports typical adapter output power levels.

Use Scenario: Compact wall-mounted USB chargers and laptop adapters.

IC Role / Device Role / Timing Role: Input-stage AC-to-DC conversion before primary-side controller and transformer.

Use Value: KBL package's low profile (19.0 mm height) and 5.6 g mass enable slim mechanical designs meeting IEC 60950-1 creepage/clearance requirements.

LED Lighting DriversIndustrial Control Power Supplies

Use Scenario: Constant-voltage LED drivers for commercial troffer and panel lights.

IC Role / Device Role / Timing Role: Rectifying AC line input prior to buck or flyback regulation stage driving LED strings.

Use Value: 150°C max junction temperature allows operation in thermally isolated driver housings without derating at 4 A.

Use Scenario: Auxiliary power supplies for PLC I/O modules and motor drives.

IC Role / Device Role / Timing Role: Providing isolated 12–24 VDC bias rails from 120/240 VAC mains.

Use Value: UL Recognition and JESD201 Class 1A qualification ensure compliance in safety-critical industrial environments.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU4K (ON Semiconductor)VRRM = 400 V, IF = 4 A, but GBU package (22.5 mm × 18.5 mm × 4.5 mm) is lower profile and has higher RθJA = 25 °C/WBetter suited for ultra-low-height designs; requires larger copper area for same thermal performanceSelect when board height <4.5 mm is critical and thermal margin permits higher RθJA
DB104 (Diotec)VRRM = 400 V, IF = 1 A only; DIP-4 package, lower surge rating (IFSM = 50 A)Limited to <15 W applications; not suitable for 4 A continuous loadsOnly acceptable for low-power replacements where load current is verified ≤1 A

Compared with GBU4K, KBL404G offers lower RθJA (19 vs. 25 °C/W) and higher surge robustness (150 vs. 120 A); versus DB104, KBL404G delivers 4× higher continuous current and 3× higher surge capacity - making it the sole viable option for 4 A SMPS front-ends.

Availability

KBL404G is available at Aetrix Electronics and suitable for switching mode power supplies, AC/DC adapters, and LED lighting drivers requiring stable component supply with UL recognition and industrial temperature range support.

Supply support for KBL404G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving global power, industrial, and consumer markets since 1979.

The KBL series was developed specifically for cost-sensitive, high-volume AC/DC rectification applications demanding UL recognition, RoHS compliance, and reliable thermal performance in compact KBL packaging.

FAQ

What is the maximum repetitive peak reverse voltage (VRRM) for KBL404G?

The KBL404G has a VRRM of 400 V, confirmed in the Absolute Maximum Ratings table across all versions of the KBL401G–KBL407G datasheet. This rating applies directly to KBL404G and defines its ability to block reverse voltage during the non-conducting half-cycle of AC input. Exceeding 400 V risks avalanche breakdown and permanent damage to the KBL404G.

Does KBL404G support lead-free soldering processes?

Yes, the KBL404G features matte tin-plated leads qualified per J-STD-002 for solderability, and its package withstands peak reflow temperatures up to 260°C - fully compatible with standard lead-free soldering profiles. The KBL404G's UL 94V-0 molding compound also remains stable under these thermal conditions without delamination or charring.

What is the forward voltage drop (VF) of KBL404G at rated current?

The KBL404G exhibits a maximum forward voltage of 1.1 V at IF = 4 A and TJ = 25°C, as specified in the Electrical Specifications table. This value represents worst-case conduction loss per device; actual VF decreases at lower currents and increases slightly at elevated junction temperatures - critical for calculating thermal design margins in the KBL404G application.

Is KBL404G UL Recognized, and what is the file number?

Yes, the KBL404G is UL Recognized under File # E-326243, explicitly stated in the FEATURES section of the official Taiwan Semiconductor datasheet. This recognition covers the entire KBL401G–KBL407G family and validates compliance with UL 60747-4 for discrete semiconductors, supporting end-product safety certifications without additional component-level testing.

What is the junction-to-ambient thermal resistance (RθJA) of KBL404G?

The KBL404G has an RθJA of 19 °C/W, measured under standard JEDEC test conditions (single-layer 1 in² copper pad, no airflow). This parameter determines how much the junction temperature rises above ambient at a given power dissipation - for example, at 4 A and VF = 1.1 V, power dissipation is ~4.4 W, resulting in ΔT = 84°C above ambient, requiring careful PCB layout to keep TJ ≤ 150°C in the KBL404G design.

KBL404G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, KBL
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
400 V
Current - Average Rectified (Io):
4 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 4 A
Current - Reverse Leakage @ Vr:
10 µA @ 400 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
KBL

KBL404G FAQ

1.How can I place an order for KBL404G through Aetrix?

Please submit a Request for Quotation (RFQ) for KBL404G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for KBL404G reliable?

The price and inventory of KBL404G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for KBL404G is usually 5 days.

3.What payment methods are accepted for KBL404G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for KBL404G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for KBL404G?

KBL404G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your KBL404G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for KBL404G?

For technical support, including KBL404G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your KBL404G requirements.

6.How does Aetrix verify that KBL404G is sourced from the original manufacturer or authorized distributors?

All KBL404G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that KBL404G meets industry standards.

7.What is the process for return or replacement of KBL404G?

All KBL404G units undergo pre-shipment inspection (PSI). If there is an issue with KBL404G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The KBL404G part is unused and in its original packaging.

Return procedure for KBL404G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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