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Taiwan Semiconductor Corporation KBU402G

Part No.:
KBU402G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, KBU
Datasheet:
AetrixKBU402G.pdf
Description:
BRIDGE RECT 1PHASE 100V 4A KBU
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,548

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Product details

Overview

KBU402G from Taiwan Semiconductor is a 4A, 100V repetitive peak reverse voltage (VRRM) glass-passivated standard bridge rectifier in KBU package, featuring 150A surge current capability, 1.1V max forward voltage at 4A, and <5µA reverse leakage at 25°C - deployed in AC/DC front-end stages of compact switch-mode power supplies.

For engineers reviewing the KBU402G datasheet, KBU402G pinout, KBU402G application, or KBU402G equivalent, key selection criteria include VRRM margin for line-voltage transients, thermal resistance (RθJA = 19°C/W), IFSM rating for inrush handling, and UL recognition (E-326243) for safety-compliant designs.

Technical Context

The KBU402G integrates four silicon diodes in a single-phase full-wave bridge configuration with glass-passivated junctions for enhanced moisture and contamination resistance. Its KBU molded package supports PCB mounting with matte tin-plated leads compliant to J-STD-002 solderability and JESD201 Class 1A whisker resistance.

Thermally, it delivers RθJC = 4°C/W to heatsink and RθJA = 19°C/W in free-air, enabling sustained 4A average forward current (IF) up to 150°C junction temperature. Reverse recovery is not specified; device operates as a standard (non-fast-recovery) rectifier.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM100 V - supports 70 V RMS input (e.g., 100 VAC nominal systems) with 43% voltage margin against line surges
IF4 A continuous - sustains full-load operation in 20–30 W SMPS front-ends without forced cooling
IFSM150 A (8.3 ms half-sine) - withstands cold-start inrush in adapters with bulk capacitance ≤470 µF
VF≤1.1 V @ 4 A, 25°C - contributes ≤4.4 W conduction loss per bridge at full load
IR≤5 µA @ 100 V, 25°C - ensures minimal standby leakage in energy-efficient lighting drivers
RθJA19 °C/W - requires ≥1.5 cm² copper pour for safe 4 A operation at 50°C ambient
UL FileE-326243 - certified for end-equipment safety compliance in Class II power supplies

Pinout & Package

Package: KBU - molded plastic case with 4 axial leads (1–4), UL 94V-0 rated, 7.2 g mass, 0.56 N·m max mounting torque. Polarity marked on case.

Pin/TerminalCircuit RoleDesign Meaning
~ (AC1)AC input terminal 1One side of transformer secondary or AC line input; symmetrical with AC2
~ (AC2)AC input terminal 2Other side of transformer secondary or AC line input; interchangeable with AC1
+ (DC+)Positive DC outputFull-wave rectified anode output node; connects to bulk capacitor positive
– (DC–)Negative DC outputFull-wave rectified cathode return node; connects to bulk capacitor negative and circuit ground

Key Features

FeatureDesign Value
Glass-passivated junctionEnables stable long-term leakage performance (<5 µA at 25°C) under humid or contaminated PCB environments
UL Recognized (E-326243)Eliminates need for separate safety certification testing when used in final equipment per UL 62368-1
J-STD-002 solderable leadsGuarantees reliable reflow and wave solder joint formation without lead finish degradation
JESD201 Class 1A whisker resistancePrevents tin whisker growth-induced short circuits in high-reliability industrial control applications
150°C max junction temperatureSupports operation in enclosed, convection-cooled enclosures up to 70°C ambient with proper PCB copper area

Applications

LED Driver Power SupplyWall Adapter Front-End

Use Scenario: Rectifying 120 VAC input in constant-current LED drivers for commercial downlights.

IC Role / Device Role / Timing Role: Primary AC/DC conversion stage delivering unregulated DC bus to buck controller IC.

Use Value: Low IR (<5 µA) minimizes no-load power loss; 100 V VRRM provides 28% headroom above 120 VAC peak (170 V).

Use Scenario: Input rectification in 5 V/2 A universal-input wall adapters for consumer electronics.

IC Role / Device Role / Timing Role: Full-wave bridge converting AC mains to DC for downstream flyback controller and MOSFET.

Use Value: 150 A IFSM safely handles 1000 µF bulk capacitor inrush; KBU package enables compact 2-layer PCB layout.

Industrial Control Power ModuleAC Fan Motor Power Stage

Use Scenario: Providing auxiliary 12 VDC rail from 240 VAC supply in PLC I/O modules.

IC Role / Device Role / Timing Role: Isolated AC/DC front-end rectifier feeding linear regulator or buck converter.

Use Value: UL E-326243 recognition satisfies industrial safety requirements; 150°C TJMAX supports operation near heat-generating logic ICs.

Use Scenario: Rectifying AC supply for triac-triggered single-phase fan motor controllers.

IC Role / Device Role / Timing Role: Non-controlled rectifier supplying DC link to H-bridge or triac gate drive circuitry.

Use Value: High case dielectric strength prevents arcing across terminals in dusty motor control enclosures; 4 A IF supports 60 W motor loads.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU4AVRRM = 50 V; same IF, IFSM, and KBU footprintLower voltage rating limits use to ≤35 V RMS inputs (e.g., 24 VAC control circuits)Select GBU4A only when input voltage is strictly ≤35 V RMS and cost sensitivity outweighs voltage margin needs.
W04VRRM = 400 V; same IF and KBU package; higher VF (1.2 V max @ 4 A)Supports 230 VAC global input but increases conduction loss by ~0.4 W at full loadChoose W04 for universal-input (100–240 VAC) designs where higher VRRM justifies slight efficiency trade-off.

Compared with GBU4A and W04, the KBU402G offers optimal balance of 100 V VRRM (suitable for 100–120 VAC regions), low VF, and UL recognition - making it preferred for North American adapter and lighting applications where safety certification and thermal efficiency are prioritized over universal input range.

Availability

KBU402G is available at Aetrix Electronics and suitable for switching mode power supplies, wall adapters, and LED lighting applications requiring stable component supply, consistent parametric performance, and UL-recognized safety compliance.

Supply support for KBU402G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving industrial, computing, and consumer markets since 1979.

The KBU402G belongs to TSC's standard bridge rectifier product line, engineered for cost-sensitive, high-volume AC/DC conversion in safety-certified power supplies where reliability, thermal robustness, and regulatory compliance are mandatory.

FAQ

What is the maximum repetitive peak reverse voltage (VRRM) rating for the KBU402G?

The KBU402G has a VRRM rating of 100 V, confirmed in the Absolute Maximum Ratings table of the official Taiwan Semiconductor datasheet (Version J2103). This value defines the highest instantaneous reverse voltage the device can block repeatedly without breakdown. It is distinct from the KBU401G (50 V) and KBU403G (200 V) in the same family. The KBU402G must not be used in circuits where peak reverse voltage exceeds 100 V.

Does the KBU402G have UL recognition, and what is the file number?

Yes, the KBU402G is UL Recognized under file number E-326243, as stated in the FEATURES section of the Taiwan Semiconductor datasheet. This applies to the entire KBU401G–KBU407G series. UL recognition confirms the device meets construction and flammability requirements per UL 62368-1 and UL 94V-0, enabling its use in end-product safety certifications without additional component-level testing.

What is the forward voltage drop (VF) of the KBU402G at rated current?

The KBU402G exhibits a maximum forward voltage drop of 1.1 V at 4 A and 25°C junction temperature, per the Electrical Specifications table. At 2 A, VF is ≤1.0 V under the same conditions. These values are measured per diode within the bridge; total conduction loss across the bridge equals 2 × VF × IF due to two-series diode conduction per half-cycle.

Is the KBU402G suitable for surface-mount assembly, or does it require through-hole mounting?

The KBU402G uses a KBU package with four axial leads intended for through-hole PCB mounting. It is not a surface-mount device. The mechanical data specifies matte tin-plated leads compliant with J-STD-002 for wave and reflow soldering, but lead geometry and body design require hole placement and wave soldering or hand-soldering. No SMD variant (e.g., KBU402G-SMT) exists in the official Taiwan Semiconductor ordering matrix.

What is the thermal resistance from junction to ambient (RθJA) for the KBU402G?

The KBU402G has a typical junction-to-ambient thermal resistance (RθJA) of 19°C/W, as published in the Thermal Performance section of the datasheet. This value assumes standard JEDEC test conditions (single-layer 1 in² copper pad, no heatsink). Actual RθJA improves with larger PCB copper areas or external heatsinking - e.g., adding 2 in² of 2-oz copper reduces RθJA to approximately 12°C/W.

KBU402G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, KBU
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
100 V
Current - Average Rectified (Io):
4 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 4 A
Current - Reverse Leakage @ Vr:
5 µA @ 100 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
KBU

KBU402G FAQ

1.How can I place an order for KBU402G through Aetrix?

Please submit a Request for Quotation (RFQ) for KBU402G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for KBU402G reliable?

The price and inventory of KBU402G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for KBU402G is usually 5 days.

3.What payment methods are accepted for KBU402G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for KBU402G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for KBU402G?

KBU402G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your KBU402G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for KBU402G?

For technical support, including KBU402G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your KBU402G requirements.

6.How does Aetrix verify that KBU402G is sourced from the original manufacturer or authorized distributors?

All KBU402G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that KBU402G meets industry standards.

7.What is the process for return or replacement of KBU402G?

All KBU402G units undergo pre-shipment inspection (PSI). If there is an issue with KBU402G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The KBU402G part is unused and in its original packaging.

Return procedure for KBU402G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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