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Taiwan Semiconductor Corporation KBU602G

Part No.:
KBU602G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, KBU
Datasheet:
AetrixKBU602G.pdf
Description:
BRIDGE RECT 1PHASE 100V 6A KBU
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,909

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Product details

Overview

KBU602G from Taiwan Semiconductor is a 6A, 100V repetitive peak reverse voltage (VRRM) glass-passivated standard bridge rectifier in KBU package, featuring 175A surge current capability, 1.1V max forward voltage at 6A, and <5µA reverse leakage at 25°C - used in AC/DC front-end stages of compact switch-mode power supplies.

For engineers reviewing the KBU602G datasheet, KBU602G pinout, KBU602G application, or KBU602G equivalent, key selection criteria include VRRM margin for line-voltage transients, thermal resistance (RθJA = 8.6°C/W), IFSM rating for inrush handling, and RoHS-compliant matte tin-plated leads for reliable PCB soldering.

Technical Context

The KBU602G integrates four silicon diodes in a single-phase full-wave bridge configuration with quad internal layout, enabling direct AC-to-DC conversion without external interconnects. Its glass-passivated junction ensures stable reverse characteristics across temperature and long-term reliability under repeated surge stress.

Thermally, it uses a molded KBU case rated UL 94V-0 with RθJC = 3.1°C/W to the case and RθJA = 8.6°C/W to ambient - requiring minimal heatsinking for continuous 6A operation at ≤70°C ambient when mounted on ≥1-in² copper area.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM100 V - supports 70 VRMS AC input; sufficient for 100–120 VAC mains with safety margin
IF6 A - continuous average forward current rating at TA = 25°C with adequate PCB copper
IFSM175 A - handles 8.3 ms half-sine surge; supports high-capacitance input filter charging
VF (max)1.1 V @ 6 A, 25°C - contributes ≤6.6 W conduction loss at full load; impacts thermal design
IR (max)5 µA @ 25°C - low leakage preserves efficiency in standby; critical for low-power adapters
RθJA8.6 °C/W - defines required PCB thermal relief area for target junction temperature
Weight7.20 g - mechanical loading consideration for automated assembly and board flex

Pinout & Package

Package: KBU - molded plastic case with 4 axial leads (AC1, AC2, +, –), UL 94V-0 rated, matte tin-plated per J-STD-002, polarity marked on top surface.

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input Terminal 1One leg of AC input; connects to live/neutral side of transformer secondary or EMI filter output
AC2AC Input Terminal 2Second leg of AC input; completes full-wave bridge input path
+Positive DC OutputFull-wave rectified positive rail; feeds bulk capacitor or downstream regulator
Negative DC Output / CommonDC return path; referenced to system ground or negative rail in floating designs

Key Features

FeatureDesign Value
Glass-passivated junctionEnables stable IR < 5 µA up to 125°C and extends lifetime under humid or thermally cycled conditions
UL Recognized (E-326243)Validates safety compliance for end-equipment certification without additional component-level testing
JESD 201 Class 1A whisker resistancePrevents tin whisker growth in long-life industrial applications operating >10 years
70 VRMS reverse ratingSupports 100–120 VAC nominal inputs with 1.4× peak margin; avoids derating in universal-input SMPS
Matte tin-plated leadsEnsures consistent wetting and void-free solder joints on OSP- or ENIG-finished PCBs

Applications

LED Driver Power SupplyUSB Wall Adapter

Use Scenario: Converts 100–120 VAC mains to DC bus for constant-current LED driver ICs in commercial downlights.

IC Role / Device Role / Timing Role: Primary AC/DC rectification stage; delivers unregulated DC to buck converter input.

Use Value: Low VF minimizes heat near optics; 175A IFSM withstands cold-start inrush into large electrolytic banks.

Use Scenario: Front-end rectifier in compact 5–12 W USB-C PD adapters with folded PCB layout.

IC Role / Device Role / Timing Role: Full-wave bridge converting transformer output to DC before synchronous rectification or linear regulation.

Use Value: KBU package enables through-hole mounting with high creepage; UL recognition simplifies adapter safety approval.

Industrial Control Power ModuleAppliance Mainboard AC Detection

Use Scenario: Powers 24 VDC control logic in PLC I/O modules exposed to 300 Vpk line surges.

IC Role / Device Role / Timing Role: Mains rectifier feeding wide-input DC/DC converter with overvoltage clamping.

Use Value: 100 VRRM provides headroom above 70 VRMS; glass passivation maintains leakage stability in dusty, high-temp enclosures.

Use Scenario: Detects presence of AC mains on white-goods mainboards (e.g., washing machine, oven) before enabling HV sections.

IC Role / Device Role / Timing Role: Low-current rectifier feeding optocoupler or comparator input for zero-crossing or presence sensing.

Use Value: Sub-5 µA IR ensures accurate detection at low AC voltages; KBU footprint allows placement near EMI filters.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU6K (ON Semiconductor)VRRM = 100 V, same IF/IFSM, but GBU package (larger footprint, higher RθJA = 10.5°C/W)Requires PCB layout change; less suitable for space-constrained adaptersChoose if existing GBU footprint is standardized and thermal margin permits
W04G (Vishay)VRRM = 400 V, lower IF = 4 A, smaller WOB package (RθJA = 12.5°C/W)Over-specified VRRM for 120 VAC; limited current capacity for sustained 6 A loadsAcceptable only in low-duty-cycle or thermally managed designs where 4 A is sufficient

Compared with GBU6K and W04G, the KBU602G offers optimal balance of 100 VRRM margin, 6 A continuous rating, and 8.6°C/W thermal performance in a compact KBU outline - making it preferred for cost-sensitive, volume SMPS designs where board space and thermal efficiency are jointly constrained.

Availability

KBU602G is available at Aetrix Electronics and suitable for switching mode power supplies, USB wall adapters, and LED lighting drivers requiring stable component supply, consistent lead finish, and UL-recognized safety compliance.

Supply support for KBU602G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving global power, industrial, and consumer markets since 1979.

The KBU602G belongs to TSC's standard bridge rectifier product line, engineered for high-reliability AC/DC conversion in cost-sensitive, high-volume power supplies where thermal robustness, safety certification, and long-term parametric stability are mandatory.

FAQ

What is the maximum ambient temperature for continuous 6 A operation of the KBU602G?

The KBU602G supports 6 A continuous forward current at 25°C ambient with no heatsink. For higher ambient temperatures, derating is required using the forward current derating curve. At 70°C ambient, the usable IF drops to ~4.2 A with standard PCB copper; forced air or heatsinking restores full 6 A capability. Always verify junction temperature stays ≤150°C using RθJA = 8.6°C/W in your layout.

Does the KBU602G have a specified I²t rating for fuse coordination?

Yes, the KBU602G has a rated I²t value of 127 A²s for t < 8.3 ms, as defined in its absolute maximum ratings table. This value is used to coordinate upstream fusing and ensure the device survives short-duration line surges without catastrophic failure. It applies identically across the KBU601G–KBU607G family, including the KBU602G.

Is the KBU602G compatible with lead-free reflow soldering processes?

Yes, the KBU602G features matte tin-plated leads qualified per J-STD-002 for solderability, and its KBU package is rated for peak reflow temperatures up to 260°C. The molding compound meets UL 94V-0, ensuring no delamination or cracking during standard lead-free reflow profiles. No special prebake is required prior to assembly.

How does the KBU602G's reverse leakage compare to other 100 V bridge rectifiers?

The KBU602G specifies maximum reverse current IR = 5 µA at 25°C and 100 V, which is competitive with industry-standard bridges like GBU6K and W04G. At 125°C, its IR remains ≤500 µA - a result of glass passivation that outperforms epoxy-passivated alternatives where leakage may exceed 1 mA at elevated temperature.

Can the KBU602G be used in a 230 VAC input design?

No - the KBU602G has VRRM = 100 V, insufficient for 230 VAC systems whose peak voltage exceeds 325 V. For 230 VAC, select KBU604G (400 V) or higher. Using KBU602G in such designs risks immediate avalanche breakdown and permanent failure. Always match VRRM to ≥1.4 × maximum expected input peak voltage.

KBU602G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, KBU
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
100 V
Current - Average Rectified (Io):
6 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 6 A
Current - Reverse Leakage @ Vr:
5 µA @ 100 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
KBU

KBU602G FAQ

1.How can I place an order for KBU602G through Aetrix?

Please submit a Request for Quotation (RFQ) for KBU602G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for KBU602G reliable?

The price and inventory of KBU602G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for KBU602G is usually 5 days.

3.What payment methods are accepted for KBU602G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for KBU602G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for KBU602G?

KBU602G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your KBU602G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for KBU602G?

For technical support, including KBU602G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your KBU602G requirements.

6.How does Aetrix verify that KBU602G is sourced from the original manufacturer or authorized distributors?

All KBU602G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that KBU602G meets industry standards.

7.What is the process for return or replacement of KBU602G?

All KBU602G units undergo pre-shipment inspection (PSI). If there is an issue with KBU602G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The KBU602G part is unused and in its original packaging.

Return procedure for KBU602G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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