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Taiwan Semiconductor Corporation KBU803G

Part No.:
KBU803G
Manufacturer:
Taiwan Semiconductor Corporation
Category:
Bridge Rectifiers
Package:
4-SIP, KBU
Datasheet:
AetrixKBU803G.pdf
Description:
BRIDGE RECT 1PHASE 200V 8A KBU
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,350

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Product details

Overview

KBU803G from Taiwan Semiconductor is a 8A, 200V repetitive peak reverse voltage (VRRM) glass-passivated standard bridge rectifier in KBU package, featuring 200A surge current capability, 1.1V max forward voltage at 8A, and <5µA reverse leakage at 25°C - used in AC/DC front-end stages of compact switching mode power supplies.

For engineers reviewing the KBU803G datasheet, KBU803G pinout, KBU803G application, or KBU803G equivalent, key selection criteria include VRRM = 200V, IF = 8A, thermal resistance RθJC = 3°C/W, and UL recognition E-326243 for safety-critical adapter and lighting designs.

Technical Context

The KBU803G integrates four silicon diodes in a single-phase full-wave bridge configuration with quad-terminal layout (AC1, AC2, +, –), enabling direct AC input rectification without external interconnects. Its glass-passivated junction ensures stable reverse characteristics across temperature and long-term reliability under repeated surge stress.

Designed for PCB mounting with matte tin-plated leads compliant to J-STD-002, the device supports high-density layouts and meets JESD201 Class 1A whisker resistance. Thermal performance is defined by RθJA = 18°C/W (free air) and RθJC = 3°C/W, enabling effective heat transfer to heatsinks via case contact.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM200 V - maximum repetitive reverse voltage per diode; defines safe AC input range up to ~141 VRMS.
IF8 A - continuous average forward current; supports sustained output power up to ~100W in typical SMPS designs.
IFSM200 A - non-repetitive surge current (8.3ms half-sine); withstands inrush during cold-start of power supplies.
VF @ 8A≤1.1 V - forward voltage drop at rated current; determines conduction loss (~8.8W dissipation at full load).
RθJC3 °C/W - junction-to-case thermal resistance; enables direct heatsink mounting for thermal management.
IR @ 25°C≤5 µA - reverse leakage per diode; ensures low standby power loss in offline converters.
UL File #E-326243 - certified for end-equipment safety compliance in commercial and industrial adapters.

Pinout & Package

Package: KBU - molded plastic case with integral heatsink tab, UL 94V-0 rated, 7.2g weight, matte tin-plated leads, polarity marked on top surface.

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input Terminal 1One leg of AC input; connects to live/phase side of transformer secondary or line filter.
AC2AC Input Terminal 2Second leg of AC input; completes full-wave bridge input path with AC1.
+Positive DC OutputRectified anode-side output node; supplies unregulated DC bus to PFC or main converter stage.
Negative DC Output / CommonCathode-side return path; serves as reference for downstream regulation and filtering.

Key Features

FeatureDesign Value
Glass-passivated junctionEnables stable reverse leakage (<5 µA at 25°C) and robustness against humidity and contamination in open-frame adapters.
UL Recognized (E-326243)Validates compliance for use in Class II insulated power supplies without additional isolation barriers.
JESD201 Class 1A whisker resistancePrevents tin whisker growth under thermal cycling, critical for long-life industrial lighting and medical-adjacent equipment.
High IFSM/IF ratio (25:1)Supports reliable operation during repeated cold starts and transient overloads without bond-wire failure.
RθJC = 3°C/WAllows efficient thermal coupling to external heatsinks, reducing junction temperature rise by >60% vs. free-air operation.

Applications

LED Driver Power SupplyUSB-C Wall Adapter

Use Scenario: Rectifying 100–240 VAC input in constant-current LED drivers for commercial downlights.

IC Role / Device Role / Timing Role: Primary AC/DC conversion element; provides isolated DC bus for buck or flyback controller ICs.

Use Value: 200V VRRM safely covers 230VAC mains with margin; low IR minimizes no-load power loss to meet Energy Star requirements.

Use Scenario: Front-end rectification in compact 30–65W USB-C PD adapters with universal input.

IC Role / Device Role / Timing Role: Unidirectional AC input conditioning before active PFC or quasi-resonant flyback stage.

Use Value: KBU package allows direct PCB heatsinking; 200A IFSM handles 10× inrush surges during plug insertion without degradation.

Industrial Control Power ModuleSmart Home Gateway Power Stage

Use Scenario: Embedded 24V DC power supply in PLC I/O modules operating in 0–70°C ambient.

IC Role / Device Role / Timing Role: Mains-fed bridge rectifier feeding linear or switching regulator for logic and sensor rails.

Use Value: RθJC = 3°C/W enables thermal design with minimal copper area; UL recognition simplifies CE/UKCA certification.

Use Scenario: Low-profile AC/DC conversion in space-constrained smart speaker or hub enclosures.

IC Role / Device Role / Timing Role: Compact, self-contained rectification block replacing discrete diode bridges and heatsinks.

Use Value: 7.2g weight and KBU footprint reduce mechanical stress on PCB; RoHS compliance supports global market access.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU8K (ON Semiconductor)VRRM = 800V, IF = 8A, RθJC = 3.5°C/W, same KBU packageHigher voltage rating suits 400V DC-link designs; less suitable for 230V-only systems due to higher VF at low currentSelect when designing for universal input with extended hold-up time or higher DC bus requirements.
KBPC802 (Shindengen)VRRM = 100V, IF = 8A, RθJC = 2.8°C/W, KBPC package (larger footprint)Lower voltage rating limits to 120VAC markets; different lead pitch requires PCB redesignChoose only for legacy 100–120V AC designs where board space permits larger KBPC outline.

Compared with GBU8K and KBPC802, the KBU803G offers optimal balance of 200V rating, thermal efficiency (RθJC = 3°C/W), and UL-certified reliability for 230V-input SMPS - avoiding over-specification while maintaining margin for surge and aging.

Availability

KBU803G is available at Aetrix Electronics and suitable for switching mode power supplies, LED lighting drivers, and USB-C wall adapters requiring stable component supply, consistent UL certification, and long-term manufacturability.

Supply support for KBU803G includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Taiwan Semiconductor Corporation (TSC) is a vertically integrated analog and discrete semiconductor manufacturer headquartered in Hsinchu, Taiwan, serving global power, industrial, and consumer markets since 1979.

The KBU803G belongs to TSC's standard bridge rectifier product line, engineered for cost-effective, high-reliability AC/DC conversion in space- and safety-constrained power supplies.

FAQ

What is the maximum repetitive peak reverse voltage (VRRM) for KBU803G?

The KBU803G has a VRRM of 200 V, verified per Taiwan Semiconductor's official datasheet revision J2103. This rating ensures safe operation with 230 VAC mains input including line surges and transients. The value is laser-marked as "KBU803G" on the device body and confirmed in the Absolute Maximum Ratings table.

Does KBU803G require a heatsink in standard 8A operation?

KBU803G can operate at 8A without an external heatsink under free-air conditions up to ~45°C ambient, based on its RθJA = 18°C/W. However, for continuous 8A operation above 45°C or in enclosed environments, a heatsink is recommended - especially given its RθJC = 3°C/W, which enables efficient thermal transfer when mounted to metal chassis or PCB copper planes.

Is KBU803G RoHS compliant and lead-free?

Yes, KBU803G is RoHS compliant and lead-free, as explicitly stated in the "Features" section of the Taiwan Semiconductor datasheet (J2103). Its matte tin-plated leads meet J-STD-002 solderability requirements, and the molding compound complies with UL 94V-0 flammability standards - all verified in the Mechanical Data and Ordering Information sections.

What is the marking code and date code format for KBU803G?

KBU803G is marked with "KBU803G" followed by a date code in YWW format (e.g., "2426" = 2024, week 26) and factory code "F", per the Marking Diagram on page 4 of the J2103 datasheet. The device uses standard KBU package outline with polarity indicated by a cathode bar adjacent to the "+" terminal.

Can KBU803G replace KBU802G in an existing design?

KBU803G can directly replace KBU802G (100V VRRM) if the application operates at ≤200V reverse stress and board layout accommodates identical KBU footprint and pinout. No circuit changes are needed, but verify that increased VRRM does not impact snubber design or leakage-sensitive control circuits - particularly in low-voltage auxiliary supplies.

KBU803G Specifications

Product attributes
Attribute value
Manufacturer:
Taiwan Semiconductor Corporation
Series:
-
Package/Case:
4-SIP, KBU
Packaging:
Tray
Product Status:
Active
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
200 V
Current - Average Rectified (Io):
8 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 8 A
Current - Reverse Leakage @ Vr:
5 µA @ 200 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
KBU

KBU803G FAQ

1.How can I place an order for KBU803G through Aetrix?

Please submit a Request for Quotation (RFQ) for KBU803G on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for KBU803G reliable?

The price and inventory of KBU803G are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for KBU803G is usually 5 days.

3.What payment methods are accepted for KBU803G?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for KBU803G transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for KBU803G?

KBU803G orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your KBU803G order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for KBU803G?

For technical support, including KBU803G datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your KBU803G requirements.

6.How does Aetrix verify that KBU803G is sourced from the original manufacturer or authorized distributors?

All KBU803G products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that KBU803G meets industry standards.

7.What is the process for return or replacement of KBU803G?

All KBU803G units undergo pre-shipment inspection (PSI). If there is an issue with KBU803G, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The KBU803G part is unused and in its original packaging.

Return procedure for KBU803G:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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