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Analog Devices Inc. LTC7862HUFD#PBF

Part No.:
LTC7862HUFD#PBF
Manufacturer:
Analog Devices Inc.
Category:
Surge Suppression Ics
Package:
20-WFQFN Exposed Pad
Datasheet:
AetrixLTC7862HUFD#PBF.pdf
Description:
140V HIGH EFFICIENCY SWITCHING S
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Inventory:9,379

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Product details

Overview

LTC7862HUFD#PBF from Analog Devices is a high-efficiency switching surge stopper controller that protects downstream loads from input overvoltage transients up to 140V while maintaining regulated output clamping (up to 60V), adjustable overcurrent protection, and 100% duty-cycle pass-through operation during normal conditions. It drives two external N-channel MOSFETs in buck configuration during faults and delivers 28V/20A output with 100V overvoltage protection in automotive ISO7637 and MIL-STD-1275 applications.

For engineers reviewing the LTC7862HUFD#PBF datasheet, LTC7862HUFD#PBF pinout, LTC7862HUFD#PBF application, or LTC7862HUFD#PBF equivalent, key selection criteria include its 4V–140V input range, programmable fault timer, RSENSE/DCR current sensing, adjustable 50kHz–900kHz switching frequency, and –40°C to 150°C junction temperature rating in the 4mm × 5mm QFN package.

Technical Context

The LTC7862HUFD#PBF implements a peak-current-mode synchronous buck controller architecture with fast comparator-based overcurrent limiting and dual-mode operation: dropout (100% duty cycle) for normal pass-through and active switching regulation during overvoltage, overcurrent, or startup events. Its internal charge pump supports high-side gate drive up to 150V, and the TMR pin controls both switching duration and cooldown timing via an external capacitor.

It features independent LDOs for DRVCC (6V or 9V selectable via DRVUV pin) and INTVCC (5V), programmable UVLO/OVLO thresholds, open-drain WARNB fault indicator, and soft-start with adjustable ramp rate. The device operates across –40°C to 150°C junction temperature and uses differential SENSE+ / SENSE– inputs for accurate current sensing with ±1µA bias current.

Key Specifications

ParameterValue and Actual Design Meaning
Input Voltage Range4V to 140V - supports wide industrial/automotive bus voltages including ISO7637 load dump and MIL-STD-1275 surges.
Output Clamp VoltageUp to 60V - user-programmable via feedback divider; typical 28V/34V clamp used in 28V vehicle systems.
Switching Frequency50kHz to 900kHz - adjustable via resistor on FREQ pin; enables optimization of size, efficiency, and EMI.
Operating Temperature–40°C to 150°C (junction) - H-grade qualification ensures reliability in under-hood and avionic environments.
Current SensingRSENSE or inductor DCR - differential inputs (SENSE+/SENSE–) with 43–57mV max threshold enable precise overcurrent detection.
Fault Timer ControlProgrammable via TMR pin capacitor - sets switching-on time per fault (55ms/µF typ) and cooldown period (1700ms/µF).
Gate Drive CapabilityTG/BG drivers with 1.0Ω pull-down / 2.2Ω pull-up - supports fast switching of high-current N-MOSFETs with <25ns transition times.

Pinout & Package

Package: 20-lead (4mm × 5mm) plastic QFN with exposed thermal pad (Pin 21 = GND). Requires soldering of exposed pad to PCB ground for rated electrical performance and thermal dissipation (θJA = 43°C/W).

Pin/TerminalCircuit RoleDesign Meaning
SENSE+Differential current sense positive inputConnects to high-side of current sense resistor; referenced to SENSE– to set ITRIP with ITH voltage.
SENSE–Differential current sense negative inputBias current source (900µA at 28V); powers current comparator when > INTVCC; sets common-mode range.
SSSoft-start control inputInternal 10µA pull-up charges external capacitor; regulates VFB to min(0.8V, VSS) during startup/retry.
VFBFeedback voltage inputCompares against 0.792–0.812V reference; sets output clamp voltage via external resistor divider.
ITHError amplifier output & compensation nodeSets current limit threshold; higher voltage increases trip point; used for loop compensation.
TMRFault timer programming inputExternal capacitor sets switching duration (55ms/µF) and cooldown time (1700ms/µF); internal current sources define thresholds.
FREQOscillator frequency control20µA pull-up enables resistor-programmed frequency (50–900kHz); tied to GND/INTVCC for fixed 350/535kHz.
WARNBOpen-drain fault warning outputPulls low during switching, shutdown, or cooldown; high-impedance 60µs after entering dropout; 10Ω typical pull-down.
TGTop gate driver outputFloating high-side driver (SW to BOOST swing); drives MTOP MOSFET gate; supports 150V bootstrap operation.
SWSwitch node connectionConnects to inductor and MOSFET source; critical for layout; ties BOOST capacitor and bootstrap diode.
OVLOOvervoltage lockout inputLogic-high (>1.2V) disables switching; maintains DRVCC/INTVCC regulation; connect to GND if unused.
INTVCCInternal 5V LDO outputPowers analog/digital circuitry; requires 0.1µF ceramic bypass close to pin; not for external loading.
DRVCCGate driver supply output6V or 9V LDO output (set by DRVUV); powers TG/BG drivers; needs ≥4.7µF low-ESR ceramic decoupling.
RUNEnable/disable control inputBelow 1.12V disables controller; below 0.7V forces full shutdown (10µA IQ); must not be left floating.
EXTVCCExternal gate driver supply inputEnables alternate DRVCC sourcing from external supply (4.7–13V); switchover threshold depends on DRVUV setting.
VINMain input supplyPrimary power input (4–140V); connects to input capacitor; absolute max 150V.
GNDSignal and power groundAll GND pins plus exposed pad (Pin 21) must be connected to system ground plane for thermal and noise integrity.
BOOSTBootstrap supply for top gate driverCapacitor between BOOST and SW provides floating supply for TG; voltage ≈ DRVCC + VSW.
BGBottom gate driver outputGround-referenced driver for MBOT MOSFET; 0–DRVCC swing; complements TG in synchronous buck operation.
DRVUVDRVCC regulation and UVLO selectTie to GND for 6V DRVCC/low UVLO (4.2V); tie to INTVCC for 9V DRVCC/high UVLO (7.8V); determines EXTVCC switchover.

Key Features

FeatureDesign Value
100% duty-cycle pass-through modeMinimizes conduction loss during normal operation; insertion loss dominated by MOSFET RDS(on), not IC quiescent drop.
Programmable fault timer with cooldownPrevents thermal runaway during sustained overvoltage; allows component sizing optimized for pass-through, not worst-case switching.
Dual current sensing optionsSupports precision RSENSE or cost-effective inductor DCR sensing - reduces BOM count and improves accuracy vs. single-point sensing.
Adjustable input UVLO/OVLO thresholdsConfigurable via resistive dividers on RUN and OVLO pins - enables custom turn-on behavior and surge rejection without external comparators.
Integrated charge pump for high-side driveEliminates need for external bootstrap diode and capacitor; supports continuous 150V operation with robust gate drive up to 150V.
Open-drain WARNB fault indicatorProvides system-level visibility into fault state (switching, cooldown, shutdown); simplifies host MCU monitoring and logging.

Applications

Automotive Load Dump ProtectionISO 7637-2 Compliant Vehicle Power

Use Scenario: Protecting infotainment ECUs and ADAS modules from 100V/400ms load dump transients on 12V/24V vehicle buses.

IC Role / Device Role / Timing Role: Acts as pre-regulator clamping output to 28V during surge; switches only during transient, remains in 100% duty-cycle pass-through otherwise.

Use Value: Enables use of standard 30V-rated downstream components instead of 100V-rated parts, reducing cost and board area.

Use Scenario: Maintaining stable 28V supply to telematics gateways during ISO 7637-2 Pulse 5a (load dump) and Pulse 4 (alternator ripple) events.

IC Role / Device Role / Timing Role: Regulates output to 34V clamp during >34V input; passes through input when VIN < 34V; uses TMR to limit switching duration to 100ms.

Use Value: Achieves >95% efficiency in pass-through mode and >90% during clamping - far exceeding linear surge stoppers' thermal limits.

MIL-STD-1275E Military PowerIndustrial DC Power Distribution

Use Scenario: Securing mission-critical avionics and radar subsystems against 100V/500ms surges on 28V aircraft buses per MIL-STD-1275E.

IC Role / Device Role / Timing Role: Controls external Infineon BSC035N10NS5 MOSFETs to regulate output during surge; enters dropout when input returns to safe range.

Use Value: H-grade (–40°C to 150°C) operation ensures reliability in uncooled avionics bays; exposed-pad QFN aids thermal management.

Use Scenario: Protecting PLC I/O modules and motor drives from 140V lightning-induced surges on factory 48V DC distribution lines.

IC Role / Device Role / Timing Role: Clamps output to 48V using adjustable VFB divider; senses overcurrent via DCR to avoid shunt resistor losses.

Use Value: Supports 20A continuous output with minimal heat rise in pass-through mode - eliminates need for heatsinks in space-constrained enclosures.

Equivalent & Alternatives

The following parts are listed as comparable options for similar switching surge stopper applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
LTC4365HDE#PBFLinear surge stopper; 4–40V input; integrated MOSFET; no switching; max 12A output.Lower power, simpler layout, no inductor; limited to <40V input and lower current; no programmable timer or DCR sensing.Select when input voltage stays ≤40V and thermal budget prohibits switching complexity.
MAX16050ATJ+TSwitching surge protector; 4.5–60V input; integrated power stage; 5A max; fixed 300kHz freq.Lower voltage range, lower current, no external MOSFET flexibility; lacks TMR cooldown, DCR sensing, or H-temp grade.Select for compact 5A solutions where 60V max input suffices and external MOSFET control is unnecessary.

Compared with LTC4365HDE#PBF and MAX16050ATJ+T, the LTC7862HUFD#PBF uniquely supports 140V input, 20A output with external MOSFETs, programmable fault timing, and –40°C to 150°C operation - making it the only option for high-power, high-voltage, high-reliability surge protection in automotive and military systems.

Availability

LTC7862HUFD#PBF is available at Aetrix Electronics and suitable for automotive load dump protection, ISO7637-compliant vehicle power systems, MIL-STD-1275E military power conditioning, and industrial DC distribution requiring stable component supply across extended temperature and high-reliability requirements.

Supply support for LTC7862HUFD#PBF includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Analog Devices, Inc. is a global leader in high-performance analog, mixed-signal, and digital signal processing semiconductors, serving industrial, automotive, communications, and defense markets.

The LTC7862HUFD#PBF belongs to Analog Devices' Power by Linear™ surge protection controller family, designed specifically for high-efficiency, high-voltage transient suppression in harsh-environment applications where linear regulators fail thermally.

FAQ

What is the maximum input voltage the LTC7862HUFD#PBF can withstand?

The LTC7862HUFD#PBF has an absolute maximum input voltage rating of 150V, with a specified operating input range of 4V to 140V. This makes it suitable for demanding applications such as MIL-STD-1275E (100V surge) and ISO 7637-2 (100V load dump), where transient protection beyond standard 60V controllers is required. Operation above 140V is outside specification and may compromise reliability.

How does the LTC7862HUFD#PBF handle overcurrent events?

The LTC7862HUFD#PBF detects overcurrent using either an external sense resistor (RSENSE) or inductor DCR, with differential SENSE+ and SENSE– inputs. It compares sensed voltage against a threshold set by the ITH voltage (43–57mV typical), triggering switching regulation to clamp output current. If the fault persists beyond the TMR-set duration, it enters cooldown before retrying - preventing thermal damage to external MOSFETs and inductors.

Can the LTC7862HUFD#PBF operate without external MOSFETs?

No, the LTC7862HUFD#PBF is a controller-only IC and requires two external N-channel MOSFETs - one high-side (MTOP) and one synchronous low-side (MBOT) - to implement the buck regulator during surge events. It does not integrate power switches. Typical implementations use Infineon BSC035N10NS5 or equivalent 100V-rated devices, as validated in Analog Devices' reference designs.

What is the purpose of the TMR pin on the LTC7862HUFD#PBF?

The TMR pin on the LTC7862HUFD#PBF programs the fault timer using an external capacitor to ground. It defines three timing intervals: (1) maximum allowed switching duration per fault (55ms/µF), (2) retry period after fault clearance (50ms/µF), and (3) mandatory cooldown time before restart (1700ms/µF). This prevents thermal saturation during sustained overvoltage or overcurrent, enabling smaller, more cost-effective thermal design.

Does the LTC7862HUFD#PBF support both RSENSE and DCR current sensing?

Yes, the LTC7862HUFD#PBF supports both RSENSE and inductor DCR current sensing via its differential SENSE+ and SENSE– inputs. RSENSE offers higher accuracy and faster response; DCR sensing eliminates the shunt resistor, reducing power loss and BOM cost. The device's 900µA bias current on SENSE– enables reliable DCR operation even at low output voltages, and the 43–57mV current sense threshold is compatible with typical DCR values (e.g., 1–5mΩ).

LTC7862HUFD#PBF Specifications

Product attributes
Attribute value
Manufacturer:
Analog Devices Inc.
Package/Case:
20-WFQFN Exposed Pad
Series:
-
Packaging:
Tube
Product Status:
Active
Voltage - Clamping:
Adjustable
Technology:
External Switch
Number of Circuits:
1
Applications:
-
Grade:
Automotive
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
20-QFN (4x5)

LTC7862HUFD#PBF FAQ

1.How can I place an order for LTC7862HUFD#PBF through Aetrix?

Please submit a Request for Quotation (RFQ) for LTC7862HUFD#PBF on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for LTC7862HUFD#PBF reliable?

The price and inventory of LTC7862HUFD#PBF are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for LTC7862HUFD#PBF is usually 5 days.

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LTC7862HUFD#PBF orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your LTC7862HUFD#PBF order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for LTC7862HUFD#PBF?

For technical support, including LTC7862HUFD#PBF datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your LTC7862HUFD#PBF requirements.

6.How does Aetrix verify that LTC7862HUFD#PBF is sourced from the original manufacturer or authorized distributors?

All LTC7862HUFD#PBF products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that LTC7862HUFD#PBF meets industry standards.

7.What is the process for return or replacement of LTC7862HUFD#PBF?

All LTC7862HUFD#PBF units undergo pre-shipment inspection (PSI). If there is an issue with LTC7862HUFD#PBF, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The LTC7862HUFD#PBF part is unused and in its original packaging.

Return procedure for LTC7862HUFD#PBF:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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