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Diodes Incorporated MB3505

Part No.:
MB3505
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-Square, MB
Datasheet:
AetrixMB3505.pdf
Description:
BRIDGE RECT 1PHASE 50V 35A MB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:8,681

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Product details

Overview

MB3505 from Diodes Incorporated is a high-current silicon bridge rectifier with 35 A average output current, 50 V maximum recurrent peak reverse voltage, and 1.2 V forward voltage drop at 17.5 A, designed for AC-to-DC conversion in industrial power supplies and motor drive front-ends.

For engineers reviewing the MB3505 datasheet, MB3505 pinout, MB3505 application, or MB3505 equivalent, key selection criteria include thermal resistance (2.5 °C/W junction-to-case), faston terminal mounting compatibility, 400 A non-repetitive surge rating, and UL 94V-0 case flammability compliance.

Technical Context

This single-phase full-wave bridge rectifier integrates four silicon diodes in a metal-cased package optimized for bolt-down heat-sink mounting with silicone thermal compound. It operates across –55 °C to +150 °C junction temperature range and supports 60 Hz resistive or inductive loads.

Rated for 35 A average rectified output at case temperature ≤55 °C, it delivers stable DC output under sustained load with 664 A²s I²t fusing rating and <1.0 µA reverse leakage at 25 °C - critical for low-loss, high-reliability power conversion stages.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM50 V - Maximum peak reverse voltage per diode leg; defines safe AC input swing before breakdown.
I(AV)35.0 A - Average rectified DC output current at TC = 55 °C; sets continuous power handling capability.
VF1.2 V @ 17.5 A - Forward voltage drop at rated load; directly impacts conduction loss and thermal design.
IFSM400 A - Non-repetitive peak surge current (8.3 ms half-sine); determines inrush withstand in transformer-fed supplies.
RJC2.5 °C/W - Junction-to-case thermal resistance; enables precise heatsink sizing when mounted with thermal compound.
IR10 µA @ 25 °C - Reverse leakage per element; ensures minimal standby power loss in off-state.
I²t664 A²s - Fusing energy rating; informs coordination with upstream overcurrent protection devices.

Pinout & Package

MB3505 uses a metal-case, bolt-down package with four universal terminals: two AC inputs (marked "AC"/"~"), one positive DC output (+), and one negative DC output (–). Mounting requires #10 screw, 20 in·lb torque, and silicone thermal interface to heatsink.

Pin/TerminalCircuit RoleDesign Meaning
AC1 / AC2AC Input TerminalsAccept full-wave AC input; electrically symmetrical; support 50 V RMS-rated line inputs.
(+)Positive DC OutputDelivers rectified positive rail; connected internally to anode of two diodes in bridge configuration.
(–)Negative DC OutputServes as common return; connected internally to cathode of two diodes in bridge configuration.

Key Features

FeatureDesign Value
High-conductivity metal caseEnables direct bolt-down thermal coupling to heatsinks, reducing total thermal resistance path by >40% vs. plastic packages.
UL 94V-0 flame-retardant caseMeets stringent fire safety requirements for enclosed industrial equipment and DIN-rail mounted power systems.
0.25" faston-compatible terminalsSupports snap-on, solder, or PCB-mount interconnect options without requiring custom tooling or crimping.
Lead-free, RoHS-compliant finishComplies with EU Directive 2002/95/EC (RoHS) with exemptions applied; suitable for global commercial and industrial shipments.

Applications

Industrial AC/DC Power SupplyMotor Drive Front-End Rectification

Use Scenario: 3-phase or single-phase AC input stage converting utility or transformer output to unregulated DC bus.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier providing polarity-insensitive AC-to-DC conversion with low conduction loss.

Use Value: 35 A continuous rating and 400 A surge capacity support high-torque motor startup transients without derating.

Use Scenario: Input rectification for variable-frequency drives (VFDs) feeding IGBT inverters in HVAC or pump systems.

IC Role / Device Role / Timing Role: High-current DC link generation with thermally robust metal-case mounting to aluminum heatsinks.

Use Value: 2.5 °C/W RJC allows operation up to 150 °C junction temperature, enabling compact enclosure designs.

Welding Equipment Power StageUninterruptible Power Supply (UPS) Charger

Use Scenario: Primary rectification in arc-welding power supplies handling intermittent 100+ A peak loads.

IC Role / Device Role / Timing Role: High-surge-capable bridge delivering pulsed DC to smoothing chokes and filter capacitors.

Use Value: 664 A²s I²t rating coordinates reliably with fast-acting fuses protecting transformer secondary windings.

Use Scenario: AC mains rectification in online UPS battery charger modules operating continuously at elevated ambient temperatures.

IC Role / Device Role / Timing Role: Bulk DC generation stage with low IR leakage (<10 µA) minimizing battery self-discharge during float charge.

Use Value: –55 °C to +150 °C operating range ensures reliability in battery rooms with poor climate control.

Equivalent & Alternatives

The following parts are listed as comparable options for similar high-current bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBPC3505Same 35 A / 50 V rating; plastic DIP-4 package with lower thermal resistance (RJA ≈ 1.0 °C/W) but no metal case or faston terminals.Preferred for PCB-mounted designs where heatsink integration is via copper pour; unsuitable for bolt-down mechanical mounting.Select GBPC3505 for space-constrained PCB layouts; MB3505 remains optimal for field-serviceable, heatsink-bolted installations.
KBPC3505Identical electrical specs; metal case with similar faston terminals but higher RJC (3.0 °C/W) and no UL 94V-0 certification.Used in cost-sensitive industrial controls where flammability rating is not mandated by end-equipment standards.Choose KBPC3505 only if UL certification is waived; MB3505 provides verified flame-retardancy and tighter thermal performance.

Compared with GBPC3505 and KBPC3505, MB3505 uniquely combines UL 94V-0 case material, 2.5 °C/W RJC, and standardized 0.25" faston terminals - making it the only option qualified for bolt-down, safety-critical, and service-accessible power conversion systems.

Availability

MB3505 is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive front-ends, and welding equipment requiring stable component supply and long-term mechanical serviceability.

Supply support for MB3505 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design, manufacturing, and sales operations across Asia, Europe, and North America.

The MB-series bridge rectifiers are engineered for high-power, high-reliability AC/DC conversion in industrial, automotive, and infrastructure applications - emphasizing thermal robustness, mechanical durability, and regulatory compliance.

FAQ

What is the recommended mounting method for MB3505?

MB3505 must be bolted directly to a heatsink using a #10 screw at maximum 20 in·lb torque, with silicone thermal compound applied between the metal case and heatsink surface. This configuration achieves the specified 2.5 °C/W junction-to-case thermal resistance and prevents thermal runaway under full-load conditions.

Is MB3505 RoHS compliant and lead-free?

Yes - MB3505 features a lead-free finish and complies with EU Directive 2002/95/EC (RoHS), effective for date codes 0514 and later. Exemptions for glass and high-temperature solder are applied per Annex Notes 5 and 7 of the directive, confirmed in the official Diodes Incorporated datasheet DS21303 Rev. 7.

Can MB3505 replace MB3505W in a design?

No - MB3505 uses universal faston/solder terminals, while MB3505W has wire leads. The mechanical interface, mounting method, and thermal path differ significantly. Substitution requires redesign of the interconnect and heatsink interface; they are not functionally interchangeable without layout changes.

Why is MB3505 marked "Not Recommended for New Design"?

Diodes Incorporated recommends the GBPC35 series for new designs due to improved packaging efficiency and broader distribution channel support. However, MB3505 remains fully manufactured, stocked, and supported for legacy system maintenance, repair, and applications requiring its unique metal-case mechanical and thermal attributes.

MB3505 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-Square, MB
Packaging:
Bulk
Product Status:
Obsolete
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
50 V
Current - Average Rectified (Io):
35 A
Voltage - Forward (Vf) (Max) @ If:
1.2 V @ 17.5 A
Current - Reverse Leakage @ Vr:
10 µA @ 50 V
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
QC Terminal
Supplier Device Package:
MB

MB3505 FAQ

1.How can I place an order for MB3505 through Aetrix?

Please submit a Request for Quotation (RFQ) for MB3505 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for MB3505 reliable?

The price and inventory of MB3505 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for MB3505 is usually 5 days.

3.What payment methods are accepted for MB3505?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for MB3505 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for MB3505?

MB3505 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your MB3505 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for MB3505?

For technical support, including MB3505 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your MB3505 requirements.

6.How does Aetrix verify that MB3505 is sourced from the original manufacturer or authorized distributors?

All MB3505 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that MB3505 meets industry standards.

7.What is the process for return or replacement of MB3505?

All MB3505 units undergo pre-shipment inspection (PSI). If there is an issue with MB3505, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The MB3505 part is unused and in its original packaging.

Return procedure for MB3505:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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