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Vishay General Semiconductor - Diodes Division P4KA22HE3/54

Part No.:
P4KA22HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KA22HE3/54.pdf
Description:
TVS DIODE 17.8VWM 31.9VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,241

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Product details

Overview

P4KA22HE3/54 from Vishay General Semiconductor is a unidirectional automotive-grade transient voltage suppressor (TVS) diode in DO-204AL (DO-41) package, with 19.8 V to 24.2 V breakdown voltage (VBR), 400 W peak pulse power (10/1000 µs), 1.5 W steady-state power dissipation, 12.5 A peak pulse current (IPPM), and 31.9 V clamping voltage (VC) at rated surge. It protects MOSFETs, ICs, and sensor signal lines in automotive powertrain and body electronics against inductive switching transients.

For engineers reviewing the P4KA22HE3/54 datasheet, P4KA22HE3/54 pinout, P4KA22HE3/54 application, or P4KA22HE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, 185 °C max junction temperature, 0.092 %/°C VBR temperature coefficient, RoHS-compliant HE3 suffix with JESD201 Class 2 whisker resistance, and DO-41 mechanical compatibility for through-hole board-level surge protection.

Technical Context

The P4KA22HE3/54 employs Vishay's patented PAR® construction for stable clamping under repetitive surge stress and high-temperature operation up to 185 °C. Its unidirectional configuration provides forward conduction during overvoltage events while maintaining low leakage (<1 µA at 17.8 V) and fast response time typical of silicon avalanche devices.

Designed for automotive environments, it meets AEC-Q101 stress test requirements and delivers consistent 400 W pulse power handling with 10/1000 µs waveform at 0.01 % duty cycle. Its low incremental surge resistance ensures minimal voltage overshoot during transient suppression in 12 V and 24 V vehicle electrical systems.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)19.8 V / 24.2 V - defines reliable avalanche initiation range under 10 mA test current
VC @ IPPM31.9 V - maximum clamped voltage during 12.5 A 10/1000 µs surge, limiting downstream device stress
PPPM400 W - peak transient energy absorption capability per ANSI/IEEE C62.35 standard
IFSM40 A - withstands 8.3 ms half-sine surge without failure, critical for load-dump immunity
TJ max+185 °C - enables placement near hot engine-control components without derating loss
VWM17.8 V - maximum continuous reverse operating voltage before significant leakage begins
αVBR0.092 %/°C - quantifies VBR drift with temperature, essential for precision clamp design

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, epoxy-molded case with UL 94 V-0 rating; matte tin-plated leads compliant with J-STD-002 and JESD22-B102; cathode indicated by color band.

Pin/TerminalCircuit RoleDesign Meaning
AnodeForward current entry / surge return pathConnected to ground or low-impedance reference in unidirectional TVS configuration
CathodeAvalanche conduction node / protected line connectionConnected to signal/power line requiring clamping; color band identifies this terminal

Key Features

FeatureDesign Value
Patented PAR® constructionEnables stable 400 W pulse performance across -65 °C to +185 °C without parameter shift
AEC-Q101 qualificationValidated for automotive under-hood use including temperature cycling, humidity bias, and mechanical shock
HE3 suffix reliabilityMeets JESD201 Class 2 whisker resistance, eliminating tin-whisker risk in long-life automotive modules
Low VC/VBR ratio31.9 V / 22 V ≈ 1.45 - tight clamping margin ensures robust protection of 24 V system ICs
10/1000 µs waveform complianceRated per ANSI/IEEE C62.35 for standardized surge immunity testing in automotive EMC validation

Applications

Engine Control Unit (ECU) Power Input ProtectionAutomotive Sensor Signal Line Clamp

Use Scenario: Suppresses load-dump transients (up to 60 V, 400 ms) on 12 V supply rails feeding microcontrollers and driver ICs in gasoline/diesel ECUs.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between battery rail and local regulator input to clamp surges before LDO or DC-DC stage.

Use Value: Withstands 40 A IFSM and maintains VC ≤ 31.9 V, preventing brownout or latch-up in safety-critical MCU domains.

Use Scenario: Protects analog outputs of pressure, temperature, and position sensors connected to CAN or LIN bus nodes.

IC Role / Device Role / Timing Role: Placed at sensor PCB connector to shunt ESD (IEC 61000-4-2) and ISO 7637-2 pulse 1/2/5a transients.

Use Value: 1.0 µA leakage at 17.8 V preserves sensor accuracy; 31.9 V clamping prevents op-amp saturation in 5 V signal chains.

Body Control Module (BCM) Relay Drive ProtectionAutomotive Lighting Circuit Surge Suppression

Use Scenario: Shields MOSFET gate drivers and logic inputs from inductive kickback when controlling door locks, window motors, or HVAC actuators.

IC Role / Device Role / Timing Role: Mounted across relay coil or motor winding to absorb flyback energy and prevent controller damage.

Use Value: 400 W PPPM rating handles repeated 100–200 mJ pulses; DO-41 axial form factor fits compact relay PCB footprints.

Use Scenario: Safeguards LED driver ICs and current-sense resistors in headlamp and tail lamp assemblies exposed to alternator ripple and jump-start spikes.

IC Role / Device Role / Timing Role: Connected between LED string anode and 12 V supply to clamp positive-going transients above 17.8 V.

Use Value: 185 °C TJ max allows mounting near heat-generating LED arrays; 0.092 %/°C αVBR ensures stable clamping across ambient range.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ22A-E3/52 (Vishay)Surface-mount SMB package; 22 V nominal VBR; same 400 W PPPM but lower IFSM (30 A)Requires rework for SMT assembly; unsuitable for through-hole legacy designs or high-vibration mechanical retentionSelect when board space is constrained and automated pick-and-place is available
1.5KE22A (ON Semiconductor)DO-201 package (larger than DO-41); 22 V VBR; 400 W PPPM; no AEC-Q101 qualification; higher VC (35.5 V)Lacks automotive qualification; less suitable for safety-critical modules; requires larger PCB footprintSelect for cost-sensitive industrial applications where AEC-Q101 is not mandated

Compared with SMBJ22A-E3/52 and 1.5KE22A, the P4KA22HE3/54 uniquely combines AEC-Q101 qualification, DO-41 through-hole reliability, and 31.9 V clamping in a single automotive-grade part-enabling drop-in replacement in legacy ECU designs without layout change or qualification retesting.

Availability

P4KA22HE3/54 is available at Aetrix Electronics and suitable for automotive engine control units, body control modules, sensor interface circuits, and lighting systems requiring stable component supply across extended temperature ranges and long production lifecycles.

Supply support for P4KA22HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability, power efficiency, and automotive qualification.

The P4KA22HE3/54 belongs to Vishay's automotive TVS diode family engineered specifically for AEC-Q101 compliance and high-temperature stability in vehicle power distribution and signal protection networks.

FAQ

What is the breakdown voltage tolerance for P4KA22HE3/54?

The P4KA22HE3/54 has a specified breakdown voltage (VBR) range of 19.8 V to 24.2 V at 10 mA test current, representing ±10 % tolerance around the nominal 22 V rating. This range is verified per ANSI/IEEE C62.35 and confirmed in the Vishay Document Number 88364, Revision 21-Oct-08, Table on page 2. The P4KA22HE3/54 maintains this specification across its full operating temperature range.

Is P4KA22HE3/54 qualified for automotive use?

Yes, the P4KA22HE3/54 is explicitly AEC-Q101 qualified for automotive applications, as stated in the "Notes" section on page 3 of Vishay Document 88364. Its HE3 suffix denotes high-reliability, automotive-grade construction-including JESD201 Class 2 whisker resistance, solder dip survivability at 260 °C for 40 s, and operation up to +185 °C junction temperature. The P4KA22HE3/54 is intended for under-hood and body electronics where qualification is mandatory.

What is the clamping voltage of P4KA22HE3/54 at its rated peak pulse current?

The P4KA22HE3/54 exhibits a maximum clamping voltage (VC) of 31.9 V at its rated peak pulse current (IPPM) of 12.5 A, measured using the standardized 10/1000 µs waveform. This value is listed in the Electrical Characteristics table on page 2 of Vishay Document 88364 and defines the upper voltage limit imposed on protected circuitry during surge events. The P4KA22HE3/54 achieves this with low incremental surge resistance inherent to its PAR® structure.

Can P4KA22HE3/54 be used in bidirectional configurations?

No, the P4KA22HE3/54 is available in uni-directional polarity only, as clearly stated in the FEATURES section on page 1 of Vishay Document 88364. It functions as a single-junction avalanche diode with cathode marked by a color band; bidirectional protection requires two devices or a dedicated bi-directional TVS such as the P4SMA22HE3/A. The P4KA22HE3/54 must be oriented correctly in-circuit to conduct only during reverse overvoltage conditions.

What packaging format is supplied for P4KA22HE3/54?

The P4KA22HE3/54 is supplied in 13-inch diameter paper tape and reel packaging, with a base quantity of 5500 units per reel (package code "54"), as specified in the ORDERING INFORMATION section on page 3 of Vishay Document 88364. This format supports automated through-hole insertion equipment and is compatible with standard reel-handling systems used in automotive electronics manufacturing. The P4KA22HE3/54 HE3 suffix confirms RoHS compliance and high-reliability plating.

P4KA22HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
PAR®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
17.8V
Voltage - Breakdown (Min):
19.8V
Voltage - Clamping (Max) @ Ipp:
31.9V
Current - Peak Pulse (10/1000µs):
12.5A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 185°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KA22HE3/54 FAQ

1.How can I place an order for P4KA22HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KA22HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KA22HE3/54 reliable?

The price and inventory of P4KA22HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KA22HE3/54 is usually 5 days.

3.What payment methods are accepted for P4KA22HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KA22HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KA22HE3/54?

P4KA22HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KA22HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KA22HE3/54?

For technical support, including P4KA22HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KA22HE3/54 requirements.

6.How does Aetrix verify that P4KA22HE3/54 is sourced from the original manufacturer or authorized distributors?

All P4KA22HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KA22HE3/54 meets industry standards.

7.What is the process for return or replacement of P4KA22HE3/54?

All P4KA22HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KA22HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KA22HE3/54 part is unused and in its original packaging.

Return procedure for P4KA22HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

P4KA22HE3/54 Tags

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