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Vishay General Semiconductor - Diodes Division P4KA6.8HE3/54

Part No.:
P4KA6.8HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KA6.8HE3/54.pdf
Description:
TVS DIODE 5.5VWM 10.8VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,717

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Product details

Overview

P4KA6.8HE3/54 from Vishay General Semiconductor is a unidirectional automotive-grade transient voltage suppressor (TVS) diode in DO-204AL (DO-41) package, rated for 400 W peak pulse power (10/1000 µs), 6.12–7.48 V breakdown voltage at 10 mA, and 10.8 V clamping voltage at 37 A peak pulse current. It operates from –65 °C to +185 °C and is AEC-Q101 qualified for engine control units and sensor protection.

For engineers reviewing the P4KA6.8HE3/54 datasheet, P4KA6.8HE3/54 pinout, P4KA6.8HE3/54 application, or P4KA6.8HE3/54 equivalent, key selection criteria include clamping voltage (10.8 V), junction temperature rating (185 °C), RoHS-compliant HE3 suffix with JESD201 Class 2 whisker resistance, and unidirectional polarity for DC rail protection in automotive electronics.

Technical Context

The P4KA6.8HE3/54 uses patented PAR® construction for stable clamping under repetitive surge conditions and exhibits low incremental surge resistance (typ. <0.3 Ω) to minimize voltage overshoot during fast transients. Its 10/1000 µs waveform response supports ISO 7637-2 and ISO 16750-2 automotive surge immunity requirements.

Designed for high-temperature reliability, it maintains specified VBR and IPPM performance up to TJ = 185 °C and derates linearly above 25 °C ambient per Figure 2. The device features matte tin-plated leads compliant with J-STD-002 and JESD22-B102 solderability standards.

Key Specifications

ParameterValue and Actual Design Meaning
Breakdown Voltage VBR6.12–7.48 V at 10 mA - defines minimum voltage at which TVS begins conducting significantly to protect downstream circuitry
Clamping Voltage VC10.8 V at 37 A IPPM - maximum voltage seen by protected IC/MOSFET during worst-case surge
Peak Pulse Power PPPM400 W (10/1000 µs) - sustains automotive load-dump and inductive-switching surges without failure
Operating Temperature Range–65 °C to +185 °C - enables placement near engines, transmissions, and under-hood ECUs
Surge Current IPPM37 A (10/1000 µs) - handles typical ISO 7637-2 Pulse 1 and Pulse 3a/b events
AEC-Q101 QualifiedYes - validated for automotive applications requiring zero defects and long-term reliability under thermal cycling and humidity
RoHS & Whisker RatingRoHS-compliant HE3 suffix; JESD201 Class 2 whisker resistance - ensures solder joint integrity in high-reliability assemblies

Pinout & Package

Package: DO-204AL (DO-41), axial leaded, molded epoxy case meeting UL 94 V-0 flammability rating. Cathode indicated by color band on body.

Pin/TerminalCircuit RoleDesign Meaning
AnodeLow-side connection in unidirectional TVS configurationConnected to ground or low-impedance return path; conducts surge current to reference plane
CathodeHigh-side connection; marked by color bandConnected to protected line (e.g., 5 V supply rail); blocks normal operation voltage but clamps surges to VC

Key Features

FeatureDesign Value
Patented PAR® constructionEnables consistent VBR tolerance and low dynamic impedance across temperature and lifetime
400 W peak pulse power (10/1000 µs)Meets ISO 7637-2 Pulse 5a (load dump) energy requirements for 12 V systems
185 °C max junction temperatureSupports direct mounting on hot PCB areas near power stages without derating penalties
Matte tin-plated leadsGuarantees solder wetting >95% per J-STD-002, eliminating voiding risk in reflow profiles
Unidirectional polarity onlySimplifies layout for DC-biased rails (e.g., CAN, LIN, sensor supplies) with no reverse conduction path

Applications

Automotive Engine Control Unit (ECU)Industrial Sensor Signal Conditioning

Use Scenario: Protects microcontroller I/O and power rails from load-dump transients during alternator regulation faults.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between 5 V supply and ground, clamping surges before they reach MCU VDD pins.

Use Value: Limits voltage to ≤10.8 V during 400 W pulses, preventing latch-up or gate oxide damage in 3.3/5 V logic.

Use Scenario: Shields analog front-end amplifiers and ADC inputs from ESD and switching noise in factory-floor pressure/temperature sensors.

IC Role / Device Role / Timing Role: Placed at signal entry point to suppress ±8 kV contact ESD (IEC 61000-4-2) and inductive kickback from solenoid drivers.

Use Value: Clamps transients within 1 ns, preserving signal integrity of mV-level sensor outputs without adding capacitance-induced phase shift.

Automotive Body Control Module (BCM)Telecom Power Interface Protection

Use Scenario: Guards LIN bus transceivers and LED driver FETs against battery reversal and jump-start surges.

IC Role / Device Role / Timing Role: Connected anode-to-ground, cathode-to-LIN line; absorbs negative transients and clamps positive spikes to safe levels.

Use Value: Withstands 40 A non-repetitive forward surge (IFSM), enabling robust operation during 24 V jump-start events.

Use Scenario: Protects PoE-powered Ethernet PHYs and DC-DC converters from lightning-induced surges on 48 V input lines.

IC Role / Device Role / Timing Role: Used as primary clamp on secondary-side 48 V rail, upstream of buck converter, to limit stress on MOSFETs and controllers.

Use Value: Delivers 400 W pulse handling at 10.8 V clamping, reducing required heatsinking and enabling compact 12 mm × 5 mm board area allocation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ6.8A-E3/5ATLower PPPM (400 W same), but lower IPPM (34.2 A vs. 37 A); VC = 11.3 V vs. 10.8 V; SMA package (surface-mount)Not AEC-Q101 qualified; intended for commercial/industrial use onlySelect for cost-sensitive non-automotive designs where surface-mount assembly and JEDEC-standard footprint are prioritized
1.5KE6.8ASame DO-41 package and unidirectional polarity; higher VC (11.5 V), lower TJmax (175 °C), no AEC-Q101 qualificationLacks automotive reliability validation and high-temp stability; not rated for under-hood deploymentChoose for legacy industrial equipment where qualification documentation is not required and 10 °C lower junction temp margin is acceptable

Compared with SMAJ6.8A-E3/5AT and 1.5KE6.8A, the P4KA6.8HE3/54 delivers tighter clamping (10.8 V), higher temperature capability (+185 °C), and certified AEC-Q101 compliance-making it the only option qualified for safety-critical automotive zones without design revalidation.

Availability

P4KA6.8HE3/54 is available at Aetrix Electronics and suitable for automotive ECU protection, industrial sensor interface hardening, and telecom power rail surge suppression requiring stable component supply across multi-year production cycles.

Supply support for P4KA6.8HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, rectifiers, and protection devices for demanding environments.

The P4KA6.8HE3/54 belongs to Vishay's automotive-grade TVS diode family engineered specifically for under-hood and chassis-mounted electronics subject to extreme thermal cycling, humidity, and repetitive surge stress.

FAQ

What is the clamping voltage of the P4KA6.8HE3/54 at its rated peak pulse current?

The P4KA6.8HE3/54 has a maximum clamping voltage (VC) of 10.8 V at 37 A peak pulse current (IPPM) under 10/1000 µs waveform conditions. This value is measured per ANSI/IEEE C62.35 and ensures protected circuits remain below critical overvoltage thresholds during standardized surge events. The P4KA6.8HE3/54 achieves this with low dynamic impedance inherent to its PAR® construction.

Is the P4KA6.8HE3/54 suitable for automotive applications requiring AEC-Q101 qualification?

Yes, the P4KA6.8HE3/54 is explicitly AEC-Q101 qualified, as confirmed in Vishay document 88364 revision 21-Oct-08. Its HE3 suffix denotes high-reliability, automotive-grade construction-including JESD201 Class 2 whisker resistance and extended temperature operation up to +185 °C. The P4KA6.8HE3/54 is approved for use in engine control, body electronics, and ADAS modules where zero-defect reliability is mandated.

What does the 'HE3/54' suffix indicate in P4KA6.8HE3/54?

The 'HE3' suffix identifies RoHS-compliant, high-reliability construction with matte tin-plated leads passing JESD201 Class 2 whisker testing, while '/54' specifies the preferred packaging code: 13-inch paper tape and reel containing 5500 units. This packaging format ensures compatibility with high-speed SMT pick-and-place equipment and supports automated manufacturing of the P4KA6.8HE3/54 in automotive-tier production lines.

How does the P4KA6.8HE3/54 differ from the P4KA6.8A variant?

The P4KA6.8HE3/54 has a breakdown voltage range of 6.12–7.48 V, while the P4KA6.8A variant tightens this to 6.45–7.14 V. Both share identical package, power rating, and qualification status, but the P4KA6.8A offers tighter VBR tolerance for applications requiring precise clamping onset. The P4KA6.8HE3/54 remains the standard offering for general-purpose automotive surge protection where broader VBR spread is acceptable.

Can the P4KA6.8HE3/54 be used in bidirectional configurations?

No, the P4KA6.8HE3/54 is available in uni-directional polarity only, as stated in the Vishay datasheet. It must be installed with cathode toward the protected line and anode to ground. For bidirectional AC or differential-line protection, a separate device such as the P4SMA6.8CA or dual-diode array would be required. The P4KA6.8HE3/54 is not internally configured for symmetrical clamping.

P4KA6.8HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
PAR®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
5.5V
Voltage - Breakdown (Min):
6.12V
Voltage - Clamping (Max) @ Ipp:
10.8V
Current - Peak Pulse (10/1000µs):
37A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 185°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KA6.8HE3/54 FAQ

1.How can I place an order for P4KA6.8HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KA6.8HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KA6.8HE3/54 reliable?

The price and inventory of P4KA6.8HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KA6.8HE3/54 is usually 5 days.

3.What payment methods are accepted for P4KA6.8HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KA6.8HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KA6.8HE3/54?

P4KA6.8HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KA6.8HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KA6.8HE3/54?

For technical support, including P4KA6.8HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KA6.8HE3/54 requirements.

6.How does Aetrix verify that P4KA6.8HE3/54 is sourced from the original manufacturer or authorized distributors?

All P4KA6.8HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KA6.8HE3/54 meets industry standards.

7.What is the process for return or replacement of P4KA6.8HE3/54?

All P4KA6.8HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KA6.8HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KA6.8HE3/54 part is unused and in its original packaging.

Return procedure for P4KA6.8HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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