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Vishay General Semiconductor - Diodes Division P4KE160A-E3/54
- Part No.:
- P4KE160A-E3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AL, DO-41, Axial
- Datasheet:
-
P4KE160A-E3/54.pdf
- Description:
- TVS DIODE 136VWM 219VC DO204AL
- Quantity:
- Payment:
- Shipping:
Inventory:6,392
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Product details
Overview
P4KE160A-E3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on DC power rails and signal lines. It features a 136 V standoff voltage (VWM), 152–168 V breakdown range (VBR), 219 V maximum clamping voltage at 1.8 A peak pulse current, 400 W peak pulse power (10/1000 μs), and AEC-Q101 qualification for automotive-grade reliability.
For engineers reviewing the P4KE160A-E3/54 datasheet, P4KE160A-E3/54 pinout, P4KE160A-E3/54 application, or P4KE160A-E3/54 equivalent, key selection criteria include clamping voltage margin vs. protected IC's absolute maximum rating, IPPM derating above 25 °C, thermal resistance (RθJL = 66 °C/W), and DO-41 lead-form compatibility with manual or wave-solder assembly.
Technical Context
This device operates as a silicon avalanche diode, triggered when reverse voltage exceeds its specified VBR range (152–168 V at 1.0 mA test current). Its glass-passivated junction ensures stable breakdown characteristics and low leakage (<1.0 μA at 136 V).
It delivers 400 W transient suppression under standardized 10/1000 μs waveform conditions with 0.01% duty cycle, and supports surge currents up to 1.8 A while maintaining clamping below 219 V - critical for protecting downstream MOSFETs, microcontrollers, and sensor interfaces against inductive switching spikes.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 136 V - Maximum continuous reverse operating voltage before conduction begins; sets upper limit for safe DC rail protection. |
| VBR (min/max) | 152 V / 168 V at 1.0 mA - Confirmed avalanche onset range; defines minimum overvoltage threshold for reliable triggering. |
| VC @ IPPM | 219 V at 1.8 A - Clamped voltage during 10/1000 μs surge; must remain below protected device's absolute max rating. |
| PPPM | 400 W - Peak transient power handling capability; determines survivability of defined lightning or EFT pulses. |
| RθJL | 66 °C/W - Junction-to-lead thermal resistance; enables estimation of temperature rise under sustained 1.5 W steady-state dissipation. |
| TJ max | +175 °C - Maximum junction temperature; supports operation in under-hood automotive environments. |
| AEC-Q101 | Qualified - Meets stress-test requirements for automotive electronics, including temperature cycling and HTRB. |
Pinout & Package
Package: DO-41 (DO-204AL), axial-leaded, molded epoxy body with matte tin-plated leads. Complies with UL 94 V-0 flammability rating and J-STD-002/JESD 22-B102 solderability standards. Cathode indicated by color band on unidirectional types.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode | Forward conduction terminal | Connected to lower-potential side (e.g., ground or return path) in unidirectional configuration; conducts during forward surges only if VF ≤ 5.0 V. |
| Cathode | Reverse-biased clamping terminal | Connected to protected line (e.g., 12 V rail); avalanches into conduction when reverse voltage exceeds VBR, shunting surge current to ground. |
Key Features
| Feature | Design Value |
|---|---|
| Glass passivated junction | Ensures stable VBR tolerance and low leakage (<1.0 μA) across temperature and lifetime. |
| 400 W peak pulse power (10/1000 μs) | Validated suppression capability for ISO 7637-2 Pulse 1/2a/5a and IEC 61000-4-5 Level 3 surges. |
| AEC-Q101 qualification | Confirms suitability for automotive powertrain and body electronics without additional qualification effort. |
| Low incremental surge resistance | Minimizes VC overshoot during fast-rising transients, improving protection margin for sensitive ICs. |
| DO-41 mechanical robustness | Supports manual insertion, wave soldering (275 °C/10 s), and mechanical strain relief in high-vibration environments. |
Applications
| Automotive Power Rail Protection | Industrial Sensor Interface Protection |
|---|---|
Use Scenario: Protecting 12 V/24 V battery-fed ECUs from load-dump and inductive switching transients in passenger vehicles and commercial trucks. IC Role / Device Role / Timing Role: Unidirectional TVS placed between power rail and chassis ground to clamp negative-going spikes and positive surges exceeding VWM. Use Value: Limits rail voltage to ≤219 V during 1.8 A transients, preventing damage to CAN transceivers and MCU power supplies rated to 28 V absolute max. | Use Scenario: Safeguarding analog outputs and digital I/O of pressure/temperature sensors in PLC modules exposed to relay coil flyback and ESD events. IC Role / Device Role / Timing Role: Standoff-connected TVS on sensor supply line (VS) and signal line (OUT), referenced to local ground. Use Value: Clamps transients within 1 ns response time while adding <1 pF capacitance, preserving signal integrity for 10 kHz sensor bandwidths. |
| Consumer Power Adapter Input Stage | Telecom Line Card Surge Protection |
Use Scenario: Secondary-side overvoltage suppression in AC/DC adapters for smart home hubs, guarding against transformer saturation faults and rectifier ringing. IC Role / Device Role / Timing Role: Unidirectional TVS mounted across DC output (e.g., 19 V rail), cathode to rail, anode to ground. Use Value: Absorbs 400 W surges without degradation, maintaining output regulation and preventing latch-up in downstream DC-DC controllers. | Use Scenario: Primary-level protection on -48 V telecom power feeds entering line cards, mitigating lightning-induced surges per GR-1089-CORE. IC Role / Device Role / Timing Role: TVS deployed in series with feed resistors and parallel to shunt regulators on -48 V input bus. Use Value: Withstands repeated 10/1000 μs surges up to 1.8 A while holding clamping voltage below -55 V, preserving upstream DC/DC converter safety margins. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ160A | Same VWM/VBR/VC specs but in SMB (DO-214AA) surface-mount package; 600 W PPPM; RθJA = 40 °C/W. | Requires PCB rework for SMT assembly; better thermal performance in compact layouts; not axial-leaded. | Select SMBJ160A when board space is constrained and automated assembly is used; verify pad thermal relief for 1.5 W steady-state dissipation. |
| 1.5KE160A | Same DO-41 package and VWM/VBR ratings, but higher 1500 W PPPM; larger die; higher IFSM (100 A vs. 40 A). | Overqualified for 400 W threat models; higher cost and larger junction capacitance may affect high-speed signal lines. | Choose 1.5KE160A only when legacy designs require backward compatibility or when surge threats exceed IEC 61000-4-5 Level 4. |
Compared with SMBJ160A and 1.5KE160A, the P4KE160A-E3/54 offers optimal balance of axial-leaded manufacturability, AEC-Q101 compliance, and 400 W surge handling - making it ideal for cost-sensitive, high-reliability automotive and industrial through-hole applications where thermal constraints permit DO-41 mounting.
Availability
P4KE160A-E3/54 is available at Aetrix Electronics and suitable for automotive ECU power rail protection, industrial sensor interface hardening, and telecom line card surge suppression requiring stable component supply, RoHS-compliant sourcing, and AEC-Q101 assurance.
Supply support for P4KE160A-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability, power efficiency, and automotive-grade qualification.
The P4KE series belongs to Vishay's TRANSZORB® TVS portfolio, engineered specifically for robust, cost-effective transient suppression in harsh environments - targeting automotive, industrial, and telecom systems where failure modes must be rigorously controlled.
FAQ
What is the clamping voltage of the P4KE160A-E3/54 under standard surge conditions?
The P4KE160A-E3/54 has a maximum clamping voltage (VC) of 219 V at 1.8 A peak pulse current (IPPM) using the 10/1000 μs waveform. This value is measured per Figure 1 in Vishay document 88365 and defines the upper voltage limit imposed on protected circuitry during transient events - critical for ensuring compatibility with downstream ICs rated for ≤28 V or ≤36 V absolute maximum.
Is the P4KE160A-E3/54 suitable for automotive applications?
Yes, the P4KE160A-E3/54 is AEC-Q101 qualified (per note on page 3 of Vishay document 88365), confirming its reliability for automotive use. Its DO-41 package, 175 °C max junction temperature, and validated surge performance make it appropriate for engine control units, body control modules, and infotainment power rails where unidirectional transient suppression is required.
How does the P4KE160A-E3/54 differ from bidirectional TVS diodes like P4KE160CA?
The P4KE160A-E3/54 is unidirectional and features a cathode band for polarity identification; it conducts only in reverse bias above VBR and blocks forward current up to 5.0 V. In contrast, P4KE160CA is bidirectional with symmetrical clamping in both directions and no polarity marking - used where AC signals or dual-polarity transients require protection without DC bias constraints.
What is the thermal resistance of the P4KE160A-E3/54, and how does it impact layout design?
The P4KE160A-E3/54 has a typical junction-to-lead thermal resistance (RθJL) of 66 °C/W. This means that under 1.5 W steady-state dissipation, the junction rises ~100 °C above lead temperature. Layouts should ensure adequate copper area on both leads and avoid thermally isolating the device - especially important in automotive under-hood applications where ambient temperatures exceed 85 °C.
Can the P4KE160A-E3/54 be used in place of the older P4KE160A without design changes?
Yes, the P4KE160A-E3/54 is a direct replacement for P4KE160A, sharing identical electrical specifications, DO-41 package dimensions, and pinout. The "E3/54" suffix denotes RoHS-compliant matte tin plating and packaging in 13″ paper tape/reel (5500 pcs), with no functional or mechanical differences affecting schematic or layout design.
P4KE160A-E3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AL, DO-41, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 136V
- Voltage - Breakdown (Min):
- 152V
- Voltage - Clamping (Max) @ Ipp:
- 219V
- Current - Peak Pulse (10/1000µs):
- 1.8A
- Power - Peak Pulse:
- 400W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AL (DO-41)
P4KE160A-E3/54 FAQ
1.How can I place an order for P4KE160A-E3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for P4KE160A-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for P4KE160A-E3/54 reliable?
The price and inventory of P4KE160A-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KE160A-E3/54 is usually 5 days.
3.What payment methods are accepted for P4KE160A-E3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KE160A-E3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for P4KE160A-E3/54?
P4KE160A-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your P4KE160A-E3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for P4KE160A-E3/54?
For technical support, including P4KE160A-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KE160A-E3/54 requirements.
6.How does Aetrix verify that P4KE160A-E3/54 is sourced from the original manufacturer or authorized distributors?
All P4KE160A-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KE160A-E3/54 meets industry standards.
7.What is the process for return or replacement of P4KE160A-E3/54?
All P4KE160A-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KE160A-E3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The P4KE160A-E3/54 part is unused and in its original packaging.
Return procedure for P4KE160A-E3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
P4KE160A-E3/54 Tags
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