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Vishay General Semiconductor - Diodes Division P4KE160AHE3/54

Part No.:
P4KE160AHE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KE160AHE3/54.pdf
Description:
TVS DIODE 136VWM 219VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,356

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Product details

Overview

P4KE160AHE3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for circuit protection against ESD and surge transients. It features 160 V breakdown voltage (VBR = 152–168 V), 136 V standoff voltage (VWM), 219 V clamping voltage at 1.8 A peak pulse current, 400 W peak pulse power (10/1000 µs), and AEC-Q101 qualification for automotive-grade reliability.

For engineers reviewing the P4KE160AHE3/54 datasheet, P4KE160AHE3/54 pinout, P4KE160AHE3/54 application, or P4KE160AHE3/54 equivalent, key selection criteria include clamping performance under 10/1000 µs surges, unidirectional polarity with cathode band marking, DO-41 mechanical compatibility, and compliance with automotive transient immunity requirements per ISO 7637-2 and IEC 61000-4-5.

Technical Context

The P4KE160AHE3/54 operates as a silicon avalanche diode that enters controlled breakdown above its standoff voltage to clamp transient energy. Its glass-passivated junction ensures stable VBR tolerance (±5 %) and low leakage (<1 µA at 136 V), while the DO-41 package supports lead-free soldering per J-STD-002 and withstands 275 °C for 10 s.

It delivers 400 W peak pulse power with 0.01 % duty cycle, exhibits 66 °C/W junction-to-lead thermal resistance, and maintains operation from –55 °C to +175 °C. The device is rated for 40 A non-repetitive forward surge (8.3 ms half-sine) and has a temperature coefficient of 0.108 %/°C for VBR.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min/max)152 V / 168 V - defines precise avalanche onset range for reliable overvoltage triggering
VWM136 V - maximum continuous reverse operating voltage before leakage exceeds 1 µA
VC @ IPPM219 V - clamped voltage during 1.8 A 10/1000 µs surge, limiting downstream stress
PPPM400 W - peak transient power handling capability under standardized surge waveform
IPPM1.8 A - maximum non-repetitive peak pulse current supported at VC = 219 V
TJ max.+175 °C - enables use in high-temperature engine bay or power supply environments
AEC-Q101Qualified - validated for automotive electronics per stress test requirements including HTOL, TCT, and ESD

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with matte tin-plated leads; cathode indicated by color band on one end; body diameter 2.0–2.7 mm, lead length ≥25.4 mm, axial lead configuration.

Pin/TerminalCircuit RoleDesign Meaning
AnodeForward conduction pathConnected to lower-potential side of protected line; conducts during positive transients when used in reverse-biased configuration
Cathode (banded end)Avalanche clamping nodeConnected to higher-potential rail (e.g., VCC or signal line); initiates breakdown when reverse voltage exceeds VWM

Key Features

FeatureDesign Value
Glass-passivated junctionEnsures stable VBR tolerance (±5 %) and long-term parameter stability under thermal cycling
400 W peak pulse power (10/1000 µs)Provides robust protection against ISO 7637-2 Pulse 1/2a/5a and IEC 61000-4-5 Level 3 surges
AEC-Q101 qualificationValidates suitability for automotive powertrain, body control, and ADAS modules requiring extended lifetime reliability
Low incremental surge resistanceMinimizes clamping voltage overshoot during fast-rising transients (<1 ns response time)
RoHS-compliant HE3 suffixMeets JESD 201 Class 2 whisker resistance and UL 94 V-0 flammability for safety-critical assemblies

Applications

Automotive Power Line ProtectionIndustrial Sensor Interface Protection

Use Scenario: Protecting 12 V battery-fed ECUs from load dump and inductive switching spikes in passenger vehicles.

IC Role / Device Role / Timing Role: Unidirectional TVS placed between VBAT and ground to clamp transients up to ±100 V beyond nominal rail.

Use Value: Limits voltage seen by downstream LDOs and microcontrollers to ≤219 V during 10/1000 µs surges, preventing latch-up or gate oxide damage.

Use Scenario: Safeguarding analog sensor outputs (e.g., pressure, temperature) connected to PLC I/O modules in factory automation.

IC Role / Device Role / Timing Role: Reverse-biased across signal and return lines to suppress EFT bursts and cable discharge events.

Use Value: Maintains signal integrity by holding differential voltage within ±136 V during 4 kV ESD contact discharge, avoiding ADC saturation or op-amp input stage damage.

Telecom DC Power Input ProtectionConsumer Appliance Motor Drive Protection

Use Scenario: Securing 48 V PoE-powered network switches against lightning-induced surges on DC input rails.

IC Role / Device Role / Timing Role: Primary clamping device on main DC input, coordinated with upstream fuses and secondary filtering.

Use Value: Absorbs 400 W transient energy without degradation, enabling compliance with IEC 61000-4-5 2 kV/1 kA surge immunity testing.

Use Scenario: Shielding BLDC motor driver ICs from back-EMF spikes generated during commutation in smart home appliances.

IC Role / Device Role / Timing Role: Mounted across H-bridge supply rails to clamp inductive kickback during MOSFET turn-off.

Use Value: Clamps voltage to 219 V within nanoseconds, reducing dv/dt stress on gate drivers and preventing shoot-through failure modes.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMBJ160ADO-214AA package, 1.5× smaller footprint, 600 W PPPM, same VBR range (152–168 V)Higher power density; better suited for space-constrained PCB layouts but requires requalification of thermal relief padsSelect SMBJ160A when board area is limited and thermal management allows higher power density packaging.
1.5KE160ASame DO-41 package, 1500 W PPPM, identical VBR/VWM/VC specs, higher IPPM (11.3 A)Supports heavier industrial surge events (e.g., 4 kV/2 kA IEC 61000-4-5) but draws more board copper area for heat dissipationChoose 1.5KE160A where legacy DO-41 compatibility is required and system-level surge threat level exceeds 400 W.

Compared with SMBJ160A and 1.5KE160A, the P4KE160AHE3/54 offers balanced surge capability and AEC-Q101 qualification in a proven DO-41 form factor-ideal for cost-sensitive automotive and industrial designs where 400 W clamping meets ISO 7637-2 Pulse 5a requirements without over-engineering.

Availability

P4KE160AHE3/54 is available at Aetrix Electronics and suitable for automotive electronics, industrial sensor interfaces, telecom power inputs, and consumer appliance motor drives requiring stable component supply and AEC-Q101 traceability.

Supply support for P4KE160AHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, efficiency, and application-specific validation.

The P4KE160AHE3/54 belongs to Vishay's TRANSZORB® TVS family, engineered for robust transient suppression in harsh environments-including automotive, industrial, and telecom systems-where consistent clamping performance and long-term stability are critical.

FAQ

What is the breakdown voltage tolerance for P4KE160AHE3/54?

The P4KE160AHE3/54 has a specified breakdown voltage range of 152 V to 168 V at 1.0 mA test current, corresponding to a ±5 % tolerance around the nominal 160 V rating. This tight tolerance ensures predictable clamping behavior across production lots and temperature ranges, supporting repeatable surge protection design in automotive and industrial applications.

Is P4KE160AHE3/54 suitable for bidirectional transient protection?

No, P4KE160AHE3/54 is a unidirectional TVS diode, identified by its cathode band marking and specified VBR/VWM parameters for reverse-bias operation only. For bidirectional protection, Vishay offers the P4KE160CA variant; using P4KE160AHE3/54 in AC-coupled or symmetrical surge scenarios would require external circuitry to enforce polarity alignment.

What does the "HE3/54" suffix indicate in P4KE160AHE3/54?

The "HE3" suffix denotes RoHS-compliant construction with AEC-Q101 qualification and JESD 201 Class 2 whisker resistance; "/54" specifies packaging in 13-inch paper tape and reel with 5500 units per reel. This distinguishes it from commercial-grade "E3" variants and confirms suitability for automotive production environments requiring full process traceability.

How does P4KE160AHE3/54 perform under high ambient temperatures?

P4KE160AHE3/54 maintains rated performance up to +175 °C junction temperature, with derating applied above 25 °C ambient per Figure 2 in the datasheet. At 100 °C case temperature, its peak pulse power drops to ~260 W, and clamping voltage increases slightly due to positive VBR temperature coefficient (0.108 %/°C), requiring thermal design margin in engine compartment deployments.

Can P4KE160AHE3/54 replace P4KE150A in an existing design?

Yes, P4KE160AHE3/54 can replace P4KE150A if the system's maximum transient voltage remains below 219 V clamping level and the 136 V standoff voltage provides sufficient margin above operating rail. However, the higher VBR shifts the protection threshold upward-verify that downstream components tolerate the increased let-through voltage during surge events before substitution.

P4KE160AHE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
136V
Voltage - Breakdown (Min):
152V
Voltage - Clamping (Max) @ Ipp:
219V
Current - Peak Pulse (10/1000µs):
1.8A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KE160AHE3/54 FAQ

1.How can I place an order for P4KE160AHE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KE160AHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KE160AHE3/54 reliable?

The price and inventory of P4KE160AHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KE160AHE3/54 is usually 5 days.

3.What payment methods are accepted for P4KE160AHE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KE160AHE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KE160AHE3/54?

P4KE160AHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KE160AHE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KE160AHE3/54?

For technical support, including P4KE160AHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KE160AHE3/54 requirements.

6.How does Aetrix verify that P4KE160AHE3/54 is sourced from the original manufacturer or authorized distributors?

All P4KE160AHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KE160AHE3/54 meets industry standards.

7.What is the process for return or replacement of P4KE160AHE3/54?

All P4KE160AHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KE160AHE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KE160AHE3/54 part is unused and in its original packaging.

Return procedure for P4KE160AHE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

P4KE160AHE3/54 Tags

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