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Vishay General Semiconductor - Diodes Division P4KE180A-E3/54

Part No.:
P4KE180A-E3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KE180A-E3/54.pdf
Description:
TVS DIODE 154VWM 246VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:5,749

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Product details

Overview

P4KE180A-E3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on power and signal lines. It features a 154 V stand-off voltage (VWM), 171–189 V breakdown range (VBR at 1 mA), 246 V maximum clamping voltage at 1.6 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect MOSFETs, ICs, and sensor interfaces in industrial power supplies.

For engineers reviewing the P4KE180A-E3/54 datasheet, P4KE180A-E3/54 pinout, P4KE180A-E3/54 application, or P4KE180A-E3/54 equivalent, key selection criteria include clamping voltage margin vs. protected device VDS/VCC, thermal resistance (RθJL = 66 °C/W), AEC-Q101 qualification status, and DO-41 lead-form compatibility with manual or wave-solder assembly.

Technical Context

This unidirectional TVS diode operates as a voltage-clamping protection device across DC rails or low-frequency signal paths. Its glass-passivated junction enables fast response (<1 ns) to ESD and surge events, while its 175 °C max junction temperature supports operation in high-ambient environments such as automotive engine control units and industrial motor drives.

The device complies with IEC 61000-4-2 (ESD) and IEC 61000-4-5 (surge) immunity requirements when applied with appropriate series impedance. Its 1.5 W steady-state power dissipation and 66 °C/W junction-to-lead thermal resistance require attention to PCB copper area and lead length during layout to maintain reliability under repetitive transient stress.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 154 V - maximum continuous reverse operating voltage before leakage exceeds 1 μA; sets upper limit for protected circuit DC bias
VBR min/max 171 V / 189 V at 1 mA - guaranteed breakdown threshold range; defines minimum overvoltage level at which clamping initiates
VC @ IPPM 246 V at 1.6 A - maximum clamped voltage during 10/1000 μs surge; must stay below protected device absolute maximum rating
PPPM 400 W - peak pulse power handling capability; determines survivability against defined surge waveforms per IEC 61000-4-5
RθJL 66 °C/W - junction-to-lead thermal resistance; used to calculate temperature rise under sustained power dissipation or repetitive pulses
TJ max +175 °C - maximum allowable junction temperature; enables use in under-hood automotive or high-temp industrial enclosures
IF surge 40 A (8.3 ms half-sine) - unidirectional forward surge rating; relevant for reverse-polarity protection configurations

Pinout & Package

Package: DO-41 (DO-204AL), axial-leaded, molded epoxy body with matte tin-plated leads. Complies with UL 94 V-0 flammability rating and J-STD-002 solderability standard. Cathode indicated by color band.

Pin/Terminal Circuit Role Design Meaning
Anode Forward conduction terminal Connected to lower-potential side of protected line (e.g., ground or return path); conducts during reverse-transient clamping
Cathode Reverse-biased clamping terminal Connected to higher-potential side (e.g., VCC or signal line); blocks normal operation but avalanches during overvoltage

Key Features

Feature Design Value
Glass passivated junction Enables stable, low-drift breakdown voltage and long-term reliability under thermal cycling and humidity exposure
400 W peak pulse power (10/1000 μs) Supports robust protection against lightning-induced surges and inductive switching transients in 24 V/48 V industrial systems
AEC-Q101 qualified (E3 suffix variant) Validated for automotive powertrain and body electronics applications requiring zero-defect reliability and extended temperature operation
Low incremental surge resistance Minimizes clamping voltage overshoot during fast-rising transients, improving protection margin for sensitive gate drivers and microcontrollers
Solder dip rated 275 °C for 10 s Ensures process compatibility with lead-free reflow and wave soldering without delamination or parameter shift

Applications

Industrial Motor Drives Automotive Body Control Modules

Use Scenario: Protection of gate driver ICs and bootstrap FETs against inductive kickback from BLDC motor windings.

IC Role / Device Role / Timing Role: Unidirectional clamping device placed between high-side gate and source, referenced to floating bootstrap rail.

Use Value: Limits transient voltage to ≤246 V, preventing gate oxide rupture in 200 V-rated Si MOSFETs while surviving 400 W surge pulses.

Use Scenario: Input line protection for LIN bus transceivers and power window control ICs exposed to load dump and jump-start conditions.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on 12 V supply rail upstream of LDO regulators and CAN/LIN interface ICs.

Use Value: Clamps 12 V rail transients up to 246 V within nanoseconds, maintaining system uptime during ISO 16750-2 load-dump events.

Telecom Power Supply Inputs Consumer Appliance Mainboard Rails

Use Scenario: Secondary-side DC bus protection in AC/DC adapters and PoE injectors subjected to conducted surges via Ethernet or mains input.

IC Role / Device Role / Timing Role: Standoff-rated TVS on +48 V or +54 V output rail, coordinated with primary-side MOV and secondary-side filter capacitors.

Use Value: Provides precise 154 V standoff with 246 V clamping, enabling tighter output voltage tolerance and smaller downstream capacitor sizing.

Use Scenario: Overvoltage suppression on 5 V/12 V internal rails of washing machines and HVAC controllers exposed to relay coil flyback and EMI coupling.

IC Role / Device Role / Timing Role: Point-of-load protection device mounted adjacent to MCU power pins and display driver ICs.

Use Value: Delivers sub-1 ns response and <1 μA leakage at 154 V, eliminating standby current impact while ensuring fail-safe shutdown during surge events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ180A DO-214AA package; 180 V VBR min/max = 180–200 V; 600 W PPPM; RθJA = 40 °C/W (surface-mount) Higher power rating but requires SMT placement; less suitable for through-hole legacy designs or high-vibration mechanical mounting Select SMBJ180A when board space is constrained and thermal management uses copper pour; retain P4KE180A-E3/54 for axial-leaded serviceability and wave-solder compatibility.
1.5KE180A Same DO-41 package; identical VBR and VC specs; 1500 W PPPM; higher IPPM (8.3 A); larger junction area Designed for higher-energy surge environments (e.g., outdoor telecom cabinets); higher capacitance may affect high-speed signal integrity Choose 1.5KE180A where IEC 61000-4-5 Level 4 compliance is mandatory; use P4KE180A-E3/54 where 400 W suffices and cost/performance balance favors standard TVS grade.

Compared with SMBJ180A and 1.5KE180A, the P4KE180A-E3/54 offers optimal cost, proven reliability in through-hole power rails, and AEC-Q101 qualification - making it preferred for mid-tier industrial controls and automotive body electronics where 400 W surge immunity meets design requirements without over-engineering.

Availability

P4KE180A-E3/54 is available at Aetrix Electronics and suitable for industrial motor drives, automotive body control modules, and telecom power supply inputs requiring stable component supply, RoHS-compliant sourcing, and AEC-Q101 validation.

Supply support for P4KE180A-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, precision, and automotive-grade qualification.

The P4KE180A-E3/54 belongs to Vishay's TRANSZORB® TVS family, engineered specifically for robust transient suppression in harsh environments - targeting industrial automation, automotive electronics, and infrastructure power systems.

FAQ

What is the clamping voltage of the P4KE180A-E3/54 under a 10/1000 μs surge?

The P4KE180A-E3/54 has a maximum clamping voltage (VC) of 246 V at 1.6 A peak pulse current (IPPM) under the standardized 10/1000 μs waveform. This value is measured per Figure 1 in Vishay document 88365 and defines the upper voltage limit imposed on protected circuitry during surge events. Designers must ensure this clamping level remains below the absolute maximum ratings of downstream components like MOSFETs or ICs. The P4KE180A-E3/54 achieves this with low incremental surge resistance and a stable glass-passivated junction.

Is the P4KE180A-E3/54 suitable for automotive applications?

Yes, the P4KE180A-E3/54 is AEC-Q101 qualified when ordered with the HE3 suffix (e.g., P4KE180AHE3/54), confirming its suitability for automotive body electronics, lighting control, and power distribution modules. While the E3/54 variant is commercial-grade, its 175 °C maximum junction temperature, robust DO-41 construction, and verified surge performance make it widely adopted in non-safety-critical automotive subsystems. For full qualification, confirm the HE3 suffix and review Vishay's AEC-Q101 test report for P4KE180AHE3/54.

How does the P4KE180A-E3/54 differ from the 1.5KE180A in practical design?

The P4KE180A-E3/54 and 1.5KE180A share identical voltage ratings (VBR, VWM, VC) and DO-41 packaging but differ critically in surge capacity: the 1.5KE180A delivers 1500 W PPPM vs. 400 W for the P4KE180A-E3/54. This makes the 1.5KE180A appropriate for high-energy threats like outdoor lightning surges, whereas the P4KE180A-E3/54 targets cost-sensitive, space-constrained applications where 400 W meets IEC 61000-4-5 Level 2–3 requirements. Both use the same footprint and soldering profile.

What is the thermal resistance of the P4KE180A-E3/54, and how does it affect layout?

The P4KE180A-E3/54 has a typical junction-to-lead thermal resistance (RθJL) of 66 °C/W, measured with 10 mm lead length. This parameter governs temperature rise during repetitive surge events or sustained power dissipation. To maintain reliability, PCB layout should maximize copper area on both anode and cathode pads, keep leads ≥10 mm long if possible, and avoid thermal isolation. Exceeding 175 °C junction temperature risks parametric shift or failure - especially under >0.01% duty cycle surges.

Does the P4KE180A-E3/54 have polarity marking, and how is it oriented in circuit?

Yes, the P4KE180A-E3/54 is unidirectional and marked with a cathode band (typically black or dark stripe) on the cathode end. In circuit, the cathode connects to the higher-potential node (e.g., VCC, signal line), and the anode connects to the lower-potential reference (e.g., ground or return). This orientation allows reverse-bias clamping during overvoltage while blocking normal forward current. Incorrect polarity results in short-circuit behavior and immediate failure. Always verify band position before placement - the P4KE180A-E3/54 cannot be used bidirectionally without external circuitry.

P4KE180A-E3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
154V
Voltage - Breakdown (Min):
171V
Voltage - Clamping (Max) @ Ipp:
246V
Current - Peak Pulse (10/1000µs):
1.6A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KE180A-E3/54 FAQ

1.How can I place an order for P4KE180A-E3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KE180A-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KE180A-E3/54 reliable?

The price and inventory of P4KE180A-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KE180A-E3/54 is usually 5 days.

3.What payment methods are accepted for P4KE180A-E3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KE180A-E3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KE180A-E3/54?

P4KE180A-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KE180A-E3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KE180A-E3/54?

For technical support, including P4KE180A-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KE180A-E3/54 requirements.

6.How does Aetrix verify that P4KE180A-E3/54 is sourced from the original manufacturer or authorized distributors?

All P4KE180A-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KE180A-E3/54 meets industry standards.

7.What is the process for return or replacement of P4KE180A-E3/54?

All P4KE180A-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KE180A-E3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KE180A-E3/54 part is unused and in its original packaging.

Return procedure for P4KE180A-E3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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