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Vishay General Semiconductor - Diodes Division P4KE7.5CAHE3/54

Part No.:
P4KE7.5CAHE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixP4KE7.5CAHE3/54.pdf
Description:
TVS DIODE 6.4VWM 11.3VC DO204AL
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,431

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Product details

Overview

P4KE7.5CAHE3/54 from Vishay General Semiconductor is a bidirectional Transient Voltage Suppressor (TVS) diode in DO-41 package, designed for clamping voltage transients on signal or power lines. It features a 7.13 V minimum and 7.88 V maximum breakdown voltage at 10 mA test current, 6.40 V standoff voltage, 11.3 V maximum clamping voltage at 35.4 A peak pulse current, and 400 W peak pulse power rating with 10/1000 μs waveform - used in automotive sensor line protection and industrial I/O interface surge suppression.

For engineers reviewing the P4KE7.5CAHE3/54 datasheet, P4KE7.5CAHE3/54 pinout, P4KE7.5CAHE3/54 application, or P4KE7.5CAHE3/54 equivalent, this page delivers verified electrical parameters, AEC-Q101 qualification status, DO-41 mechanical dimensions, bidirectional clamping behavior, and real-world use cases in automotive and industrial transient protection circuits.

Technical Context

This device operates as a voltage-clamped shunt protector: when reverse (or either polarity for bidirectional types) voltage exceeds VBR, it avalanches to limit transient energy. Its glass-passivated junction enables fast response (<1 ns), low incremental surge resistance, and stable clamping under repetitive 0.01% duty cycle pulses.

Designed for unclamped inductive switching events and lightning-induced surges, it sustains 400 W peak pulse power per 10/1000 μs waveform and maintains clamping performance across -55 °C to +175 °C junction temperature range. The HE3 suffix confirms AEC-Q101 qualification and JESD 201 Class 2 whisker resistance.

Key Specifications

Parameter Value and Actual Design Meaning
VBR min / max 7.13 V / 7.88 V at 10 mA - defines precise avalanche initiation threshold for reliable overvoltage triggering
VWM 6.40 V - maximum continuous working voltage before leakage exceeds 500 μA; sets safe operating margin below VBR
VC @ IPPM 11.3 V at 35.4 A - clamping voltage during 400 W transient; determines protected circuit's maximum stress level
PPPM 400 W - peak pulse power handling with 10/1000 μs waveform; defines single-event surge robustness
IPPM 35.4 A - peak pulse current corresponding to VC; used to size series impedance and verify PCB trace survival
TJ max +175 °C - maximum junction temperature; supports operation in under-hood automotive and high-ambient industrial environments
AEC-Q101 Qualified - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing per AEC standard

Pinout & Package

DO-41 (DO-204AL) molded epoxy package with matte tin-plated leads; no polarity marking for bidirectional configuration; body diameter 2.0–2.7 mm, lead diameter 0.71–0.86 mm, overall length ≥25.4 mm.

Pin/Terminal Circuit Role Design Meaning
Anode / Cathode (symmetrical) Bidirectional avalanche junction No cathode band; identical clamping behavior in both directions - simplifies PCB layout for AC or floating signal lines
Lead 1 / Lead 2 Current path terminals Leads serve as thermal and electrical interfaces; RθJL = 66 °C/W enables direct soldering to copper pour for thermal relief

Key Features

Feature Design Value
Glass passivated chip junction Enables <1 ns response time and stable VBR tolerance over lifetime - critical for protecting fast digital interfaces
400 W peak pulse power (10/1000 μs) Handles typical ISO 7637-2 Pulse 1/2a/5a transients without degradation - suitable for 12 V automotive supply rail protection
AEC-Q101 qualified (HE3 suffix) Validated for automotive under-hood applications including temperature cycling, humidity bias, and mechanical shock tests
UL 94 V-0 compliant molding compound Prevents flame propagation in enclosed enclosures - required for industrial control cabinet and EV charging station designs
Low incremental surge resistance Minimizes VC overshoot during fast-rising transients - improves margin for 3.3 V or 5 V logic-level ICs downstream

Applications

Automotive Sensor Protection Industrial PLC I/O Protection

Use Scenario: Protecting CAN bus transceivers and analog sensor inputs (e.g., pressure, temperature) from load dump and inductive switching noise in vehicle ECUs.

IC Role / Device Role / Timing Role: Bidirectional shunt clamp placed across differential or single-ended signal lines upstream of interface ICs.

Use Value: Clamps transients to ≤11.3 V while maintaining <500 μA leakage at 6.4 V - preserves signal integrity and prevents latch-up in 5 V tolerant receivers.

Use Scenario: Safeguarding 24 V DC digital input modules in programmable logic controllers against field-wiring surges and relay contact bounce.

IC Role / Device Role / Timing Role: Primary overvoltage clamp on terminal block side of optocoupler input stage.

Use Value: Absorbs 400 W surges without failure, enabling compliance with IEC 61000-4-4 (EFT) and IEC 61000-4-5 (surge) immunity requirements.

Telecom Line Interface Consumer Appliance Motor Control

Use Scenario: Shielding RS-485 transceivers and Ethernet PHY magnetics from induced lightning surges in outdoor telecom cabinets.

IC Role / Device Role / Timing Role: First-stage transient suppressor on twisted-pair line side, before common-mode chokes and TVS arrays.

Use Value: Symmetrical clamping ensures equal protection for both conductors; DO-41 footprint allows manual rework and automated placement in space-constrained modules.

Use Scenario: Suppressing back-EMF spikes from brushed DC motors in washing machines, HVAC blowers, and power tools.

IC Role / Device Role / Timing Role: Across-motor terminals or across relay coil to divert inductive kickback energy.

Use Value: Withstands 40 A non-repetitive forward surge (IFSM) and 175 °C junction temperature - survives repeated motor startups in sealed enclosures.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ7.0CA DO-214AA package; 7.0 V nominal VBR; 600 W PPPM; lower clamping voltage (11.2 V) Higher power density; surface-mount only; requires reflow-compatible layout Select for space-constrained SMT designs needing higher surge rating and tighter VC tolerance
1.5KE7.5CA DO-201AD package; same VBR/VC specs; 1500 W PPPM; larger body and higher IPPM (123 A) Higher energy absorption; through-hole compatible but larger footprint than DO-41 Select when legacy through-hole assembly is required and surge threat level exceeds 400 W

Compared with SMBJ7.0CA and 1.5KE7.5CA, P4KE7.5CAHE3/54 offers AEC-Q101 qualification and DO-41 compatibility in cost-sensitive automotive and industrial through-hole assemblies - balancing reliability, legacy manufacturability, and standardized surge ratings.

Availability

P4KE7.5CAHE3/54 is available at Aetrix Electronics and suitable for automotive ECU design, industrial PLC I/O modules, telecom line interface protection, and consumer appliance motor control requiring stable component supply across production lifecycles.

Supply support for P4KE7.5CAHE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability and automotive qualification.

The P4KE7.5CAHE3/54 belongs to Vishay's TRANSZORB® TVS family, engineered specifically for robust, cost-effective transient suppression in harsh-environment applications including automotive, industrial, and telecom infrastructure.

FAQ

What is the breakdown voltage range of the P4KE7.5CAHE3/54?

The P4KE7.5CAHE3/54 has a guaranteed breakdown voltage range of 7.13 V to 7.88 V at 10 mA test current, measured per ANSI/IEEE C62.35. This tight VBR window ensures consistent clamping onset across production lots and supports precise overvoltage margining in 5 V and 6 V systems where the P4KE7.5CAHE3/54 is commonly deployed.

Is the P4KE7.5CAHE3/54 suitable for automotive applications?

Yes, the P4KE7.5CAHE3/54 carries the HE3 suffix, confirming full AEC-Q101 qualification - including temperature cycling, high-temperature reverse bias, and mechanical shock testing. Its -55 °C to +175 °C operating range and DO-41 package with matte tin leads make it appropriate for engine control units, body electronics, and ADAS sensor interfaces where reliability under thermal stress is mandatory.

How does the bidirectional configuration of P4KE7.5CAHE3/54 affect its usage?

The P4KE7.5CAHE3/54 is inherently bidirectional - meaning it clamps symmetrically for both positive and negative transients without polarity marking. This eliminates orientation errors during assembly and simplifies protection of AC-coupled lines, differential buses (e.g., RS-485), or floating sensor outputs where voltage polarity reversal is possible, unlike unidirectional variants such as P4KE7.5A.

What is the maximum clamping voltage of P4KE7.5CAHE3/54 under surge conditions?

The P4KE7.5CAHE3/54 clamps to a maximum of 11.3 V at its rated peak pulse current of 35.4 A (10/1000 μs waveform). This value is measured under standardized test conditions and defines the highest voltage seen by downstream circuitry during a worst-case transient - critical for ensuring compatibility with 5 V logic families and analog front-end components.

Does P4KE7.5CAHE3/54 require heatsinking in typical applications?

No external heatsink is required for P4KE7.5CAHE3/54 in single-event transient suppression due to its short pulse duration (≤1000 μs) and low average power. However, its thermal resistance junction-to-lead is 66 °C/W, so mounting directly to ≥1 cm² copper pour improves reliability during repetitive surges. Continuous power dissipation is limited to 1.5 W at 75 °C lead temperature (PD rating).

P4KE7.5CAHE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AL, DO-41, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
6.4V
Voltage - Breakdown (Min):
7.13V
Voltage - Clamping (Max) @ Ipp:
11.3V
Current - Peak Pulse (10/1000µs):
35.4A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AL (DO-41)

P4KE7.5CAHE3/54 FAQ

1.How can I place an order for P4KE7.5CAHE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4KE7.5CAHE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4KE7.5CAHE3/54 reliable?

The price and inventory of P4KE7.5CAHE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4KE7.5CAHE3/54 is usually 5 days.

3.What payment methods are accepted for P4KE7.5CAHE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4KE7.5CAHE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4KE7.5CAHE3/54?

P4KE7.5CAHE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4KE7.5CAHE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4KE7.5CAHE3/54?

For technical support, including P4KE7.5CAHE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4KE7.5CAHE3/54 requirements.

6.How does Aetrix verify that P4KE7.5CAHE3/54 is sourced from the original manufacturer or authorized distributors?

All P4KE7.5CAHE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4KE7.5CAHE3/54 meets industry standards.

7.What is the process for return or replacement of P4KE7.5CAHE3/54?

All P4KE7.5CAHE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P4KE7.5CAHE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4KE7.5CAHE3/54 part is unused and in its original packaging.

Return procedure for P4KE7.5CAHE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

P4KE7.5CAHE3/54 Tags

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