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Vishay General Semiconductor - Diodes Division P4SMA540A-M3/61

Part No.:
P4SMA540A-M3/61
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixP4SMA540A-M3/61.pdf
Description:
TVS DIODE 459VWM 740VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,917

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Product details

Overview

P4SMA540A-M3/61 from Vishay General Semiconductor is a unidirectional surface-mount Transient Voltage Suppressor (TVS) diode designed for high-voltage transient protection in power rails and signal lines. It features a 540 V breakdown voltage (VBR = 513–567 V at IT = 1.0 mA), 459 V maximum standoff voltage (VWM), 740 V clamping voltage (VC) at 0.41 A peak pulse current, and 400 W peak pulse power rating with 10/1000 µs waveform - used to safeguard MOSFETs, DC-DC converters, and industrial power supplies against lightning-induced surges and inductive switching transients.

For engineers reviewing the P4SMA540A-M3/61 datasheet, P4SMA540A-M3/61 pinout, P4SMA540A-M3/61 application, or P4SMA540A-M3/61 equivalent, this part delivers verified AEC-Q101 qualification (HM3 suffix), halogen-free RoHS compliance, MSL Level 1 moisture sensitivity, and SMA (DO-214AC) package compatibility for automated SMT assembly in automotive and industrial environments.

Technical Context

The P4SMA540A-M3/61 operates as a unidirectional avalanche diode, conducting only when reverse voltage exceeds its specified breakdown threshold. Its glass-passivated junction ensures stable VBR tolerance (±5%) and low incremental surge resistance, enabling precise clamping under fast-rising transients (response time < 1 ns). The device is rated for repetitive 400 W pulses at TA = 25 °C, derating to 300 W above 91 V per specification note.

Thermal performance is defined by RθJA = 120 °C/W (junction-to-ambient, on minimum pad layout) and RθJL = 30 °C/W (junction-to-lead), supporting reliable operation up to TJ = +150 °C. Polarity is marked by a cathode band; forward surge capability (IFSM = 40 A, 8.3 ms half-sine) applies only in unidirectional conduction mode.

Key Specifications

Parameter Value and Actual Design Meaning
Breakdown Voltage VBR 513–567 V at IT = 1.0 mA - defines precise avalanche initiation threshold for overvoltage triggering
Standoff Voltage VWM 459 V - maximum continuous reverse operating voltage before leakage exceeds 1.0 µA
Clamping Voltage VC 740 V at IPPM = 0.41 A (10/1000 µs) - actual voltage seen by protected circuit during surge event
Peak Pulse Power PPPM 400 W (10/1000 µs waveform) - surge energy handling capacity under standardized transient test condition
Package SMA (DO-214AC) - industry-standard surface-mount outline with 5.28 mm × 4.50 mm footprint and 2.29 mm height
Operating Temperature -65 °C to +150 °C - supports deployment in under-hood automotive and high-temperature industrial enclosures
AEC-Q101 Qualified Yes (HM3 suffix) - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD testing

Pinout & Package

SMA (DO-214AC) package with matte tin-plated leads, compliant with J-STD-002 and JESD 22-B102 solderability standards. Cathode identified by molded band; anode is unmarked end. Meets UL 94 V-0 flammability rating.

Pin/Terminal Circuit Role Design Meaning
Cathode (banded end) Transient current sink Connected to protected line; conducts avalanche current to ground during overvoltage events
Anode (unmarked end) Reference node Typically tied to system ground or low-impedance return path for clamping action

Key Features

Feature Design Value
400 W peak pulse power (10/1000 µs) Enables robust protection of 400 V+ DC bus systems against IEC 61000-4-5 Level 3/4 surges
Glass passivated junction Ensures long-term VBR stability and low leakage (< 1 µA at VWM) across temperature and life cycle
MSL Level 1 (260 °C peak reflow) Supports single-pass lead-free reflow without popcorn cracking or delamination risk
Halogen-free & RoHS-compliant (M3) Fulfills environmental compliance requirements for automotive OEMs and industrial equipment manufacturers
Low incremental surge resistance Minimizes VC overshoot during fast transients, improving margin for downstream ICs

Applications

Industrial Motor Drives Automotive Power Distribution Units

Use Scenario: Protection of IGBT gate drivers and DC-link capacitors against commutation spikes in variable-frequency drives.

IC Role / Device Role: Unidirectional TVS placed across DC bus or between gate and source to clamp inductive kickback.

Use Value: Clamps transients to ≤740 V while sustaining 400 W pulses, preventing gate oxide rupture and capacitor overvoltage failure.

Use Scenario: Surge suppression on 48 V battery-fed power rails in ADAS domain controllers and body control modules.

IC Role / Device Role: Primary overvoltage clamp on input stage, coordinated with fuse and upstream filter in ISO 7637-2/3 compliant designs.

Use Value: AEC-Q101 qualification and 150 °C TJ rating ensure reliability in engine bay and chassis-mounted locations.

Telecom Power Rectifiers Renewable Energy Inverters

Use Scenario: Input-stage protection for AC/DC front-ends exposed to lightning-induced surges on outdoor telecom cabinets.

IC Role / Device Role: Secondary clamping device downstream of MOVs, absorbing residual energy after coarse suppression.

Use Value: 459 V VWM allows direct placement on 400 V nominal rectified lines with 15% margin; 740 V VC limits stress on downstream regulators.

Use Scenario: DC-side transient protection in solar string inverters where PV array open-circuit voltage reaches 1000 V.

IC Role / Device Role: Cascaded TVS in multi-stage protection scheme, positioned after DC contactors and before MPPT controller inputs.

Use Value: High VBR (513–567 V) enables use in 600–800 V DC systems without stacking; DO-214AC package supports high-density PCB layouts.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ540A Same VBR range (513–567 V), but lower PPPM (400 W vs. P4SMA540A-M3/61's 400 W), identical SMA package and thermal specs No AEC-Q101 qualification; commercial-grade only Select when automotive qualification is not required and cost optimization is prioritized
1.5SMC540A Higher power rating (1500 W), larger SMC (DO-214AB) package, same VBR/VC values Requires larger PCB area and different thermal pad design; suited for higher-energy threat environments Choose when surge energy exceeds 400 W capability and board space permits SMC footprint

Compared with SMAJ540A, P4SMA540A-M3/61 adds AEC-Q101 qualification and halogen-free compliance without sacrificing clamping performance; versus 1.5SMC540A, it trades peak power for compactness and automotive suitability - making it optimal for space-constrained, safety-critical 48–400 V systems.

Availability

P4SMA540A-M3/61 is available at Aetrix Electronics and suitable for industrial motor drives, automotive power distribution units, telecom rectifiers, and renewable energy inverters requiring stable component supply, long-term lifecycle support, and traceable sourcing.

Supply support for P4SMA540A-M3/61 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, and protection devices with emphasis on reliability, efficiency, and application-specific validation.

The P4SMA Series targets high-voltage transient suppression in automotive, industrial, and telecom infrastructure, delivering standardized TVS performance in compact surface-mount packages with rigorous qualification for harsh environments.

FAQ

What is the maximum clamping voltage of the P4SMA540A-M3/61 under standard test conditions?

The P4SMA540A-M3/61 has a maximum clamping voltage (VC) of 740 V when subjected to a 10/1000 µs peak pulse current of 0.41 A. This value is measured per JEDEC standards and represents the upper voltage limit imposed on the protected circuit during transient events - critical for ensuring downstream components remain within safe operating voltage margins. The P4SMA540A-M3/61 maintains this clamping performance across its full operating temperature range.

Is the P4SMA540A-M3/61 qualified for automotive applications?

Yes, the P4SMA540A-M3/61 carries the HM3 suffix, indicating halogen-free, RoHS-compliant construction and full AEC-Q101 qualification. It has passed stress tests including temperature cycling, high-temperature reverse bias (HTRB), and electrostatic discharge (ESD) per automotive reliability standards. This makes the P4SMA540A-M3/61 suitable for under-hood and chassis-mounted applications where extended temperature operation and long-term reliability are mandatory.

What does the "M3" in P4SMA540A-M3/61 signify?

The "M3" suffix in P4SMA540A-M3/61 denotes halogen-free, RoHS-compliant construction meeting Vishay's material categorization standard for environmentally restricted substances. It also indicates compliance with JESD201 Class 2 whisker resistance and MSL Level 1 moisture sensitivity - enabling safe lead-free reflow processing. The "/61" specifies packaging in 7-inch plastic tape-and-reel format with 1800 units per reel.

Can the P4SMA540A-M3/61 be used in bidirectional configurations?

No, the P4SMA540A-M3/61 is a unidirectional TVS diode, as indicated by the "A" suffix (not "CA"). It conducts only in reverse-bias avalanche mode and must be oriented with the cathode band toward the protected line. For bidirectional protection at comparable voltage ratings, Vishay offers the P4SMA540CA series - which features symmetrical clamping in both polarities and no polarity marking.

What is the thermal resistance of the P4SMA540A-M3/61, and how does it affect PCB layout?

The P4SMA540A-M3/61 has a typical junction-to-ambient thermal resistance (RθJA) of 120 °C/W when mounted on the minimum recommended copper pad layout (0.2" × 0.2" per terminal). To maintain TJ ≤ 150 °C under worst-case power dissipation, designers must allocate adequate copper area and consider airflow or heatsinking. The junction-to-lead resistance (RθJL) is 30 °C/W, supporting efficient heat transfer through solder joints to internal ground planes.

P4SMA540A-M3/61 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
P4SMA, TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
459V
Voltage - Breakdown (Min):
513V
Voltage - Clamping (Max) @ Ipp:
740V
Current - Peak Pulse (10/1000µs):
410mA
Power - Peak Pulse:
300W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

P4SMA540A-M3/61 FAQ

1.How can I place an order for P4SMA540A-M3/61 through Aetrix?

Please submit a Request for Quotation (RFQ) for P4SMA540A-M3/61 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4SMA540A-M3/61 reliable?

The price and inventory of P4SMA540A-M3/61 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4SMA540A-M3/61 is usually 5 days.

3.What payment methods are accepted for P4SMA540A-M3/61?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4SMA540A-M3/61 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4SMA540A-M3/61?

P4SMA540A-M3/61 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4SMA540A-M3/61 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4SMA540A-M3/61?

For technical support, including P4SMA540A-M3/61 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4SMA540A-M3/61 requirements.

6.How does Aetrix verify that P4SMA540A-M3/61 is sourced from the original manufacturer or authorized distributors?

All P4SMA540A-M3/61 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4SMA540A-M3/61 meets industry standards.

7.What is the process for return or replacement of P4SMA540A-M3/61?

All P4SMA540A-M3/61 units undergo pre-shipment inspection (PSI). If there is an issue with P4SMA540A-M3/61, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4SMA540A-M3/61 part is unused and in its original packaging.

Return procedure for P4SMA540A-M3/61:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

P4SMA540A-M3/61 Tags

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