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Vishay General Semiconductor - Diodes Division P4SMA91AHE3/5A

Part No.:
P4SMA91AHE3/5A
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixP4SMA91AHE3/5A.pdf
Description:
TVS DIODE 77.8VWM 125VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,038

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Product details

Overview

P4SMA91AHE3/5A from Vishay General Semiconductor is a unidirectional surface-mount Transient Voltage Suppressor (TVS) diode designed for robust overvoltage protection in power and signal lines. It features a 91 V breakdown voltage (VBR = 86.5–95.5 V at IT = 1.0 mA), 125 V maximum clamping voltage (VC) at 3.2 A peak pulse current, and 400 W peak pulse power rating (10/1000 µs waveform). It is AEC-Q101 qualified and housed in an SMA (DO-214AC) package - ideal for automotive power rail and sensor interface protection.

For engineers reviewing the P4SMA91AHE3/5A datasheet, P4SMA91AHE3/5A pinout, P4SMA91AHE3/5A application, or P4SMA91AHE3/5A equivalent, this page delivers verified electrical parameters, thermal derating behavior, clamping performance under surge conditions, and validated automotive-grade compliance - all critical for ESD/surge hardening of 12 V/24 V systems.

Technical Context

The P4SMA91AHE3/5A operates as a unidirectional avalanche diode with glass-passivated junction, enabling fast response (<1 ns) to transient events such as ISO 7637-2 load dump or IEC 61000-4-5 surges. Its 77.8 V stand-off voltage (VWM) ensures stable operation below 91 V nominal system rails while blocking leakage <1.0 µA.

Thermal design is constrained by RθJA = 120 °C/W (typ.) and TJ(max) = +150 °C, requiring PCB copper pad area ≥0.2" × 0.2" (5.0 mm × 5.0 mm) per terminal to sustain 400 W peak pulse power. Derating begins above TA = 25 °C per Figure 2, reducing IPPM by ~50% at 100 °C ambient.

Key Specifications

Parameter Value and Actual Design Meaning
Breakdown Voltage VBR 86.5–95.5 V at IT = 1.0 mA - defines precise avalanche initiation threshold for reliable overvoltage triggering
Stand-off Voltage VWM 77.8 V - maximum continuous reverse voltage before leakage exceeds 1.0 µA; sets safe operating margin below VBR
Clamping Voltage VC 125 V at IPPM = 3.2 A (10/1000 µs) - limits downstream voltage stress during surge events
Peak Pulse Power PPPM 400 W - sustains single 10/1000 µs transients on properly heatsinked PCB pads; drops to 300 W above 91 V per spec note
Operating Temperature −65 °C to +150 °C - supports under-hood automotive environments and industrial control cabinets
AEC-Q101 Qualified Yes - validated for automotive electronics per stress test requirements including HTGB, HTRB, and temperature cycling
Package SMA (DO-214AC) - surface-mount, low-profile (max height 2.29 mm), RoHS-compliant matte tin terminals

Pinout & Package

Package: SMA (DO-214AC), molded plastic case with cathode band marking; dimensions 4.93 mm × 3.99 mm × 2.29 mm (L × W × H); meets UL 94 V-0 flammability rating.

Pin/Terminal Circuit Role Design Meaning
Anode Current entry point in forward bias; connected to protected circuit ground or low-side return path Enables unidirectional clamping from cathode to anode during positive transients; must be tied to lowest potential node
Cathode Current exit point in forward bias; marked with band; connected to protected line (e.g., 12 V rail or signal) Defines polarity-sensitive connection - reverse-biased during normal operation; avalanches into conduction when line voltage exceeds VBR

Key Features

Feature Design Value
400 W peak pulse power (10/1000 µs) Supports high-energy transients like ISO 7637-2 Pulse 5a without degradation when mounted on 5 mm × 5 mm copper pads
AEC-Q101 qualification Validated reliability for automotive powertrain, body control, and ADAS modules - eliminates need for additional qualification testing
Glass passivated junction Ensures stable VBR tolerance and low leakage (<1 µA) across temperature and lifetime, critical for battery-powered sensors
Low incremental surge resistance Minimizes VC overshoot during fast-rising transients (e.g., ESD), improving protection margin for downstream ICs
MSL Level 1 (J-STD-020) Allows unlimited floor life and reflow up to 260 °C peak - compatible with standard SMT assembly without baking or special handling

Applications

Automotive Power Rail Protection Industrial Sensor Interface

Use Scenario: Protecting 12 V/24 V supply lines in engine control units (ECUs) against load dump and jump-start surges.

IC Role / Device Role / Timing Role: Unidirectional TVS clamping device placed between battery input and DC-DC converter input stage.

Use Value: Limits transient voltage to ≤125 V, preventing damage to LDOs and microcontrollers rated for 36 V absolute max input.

Use Scenario: Shielding analog output lines (e.g., 4–20 mA current loop) of pressure/temperature sensors from EFT and surge coupling.

IC Role / Device Role / Timing Role: Low-capacitance (CJ ≈ 50 pF at VWM) unidirectional clamp on signal line, referenced to local ground.

Use Value: Maintains signal integrity with <1 µA leakage at 77.8 V, avoiding offset errors while suppressing ±2 kV ESD per IEC 61000-4-2.

Telecom Line Card Surge Protection Consumer Power Adapter Input Stage

Use Scenario: Safeguarding DC input of PoE-powered network switches against lightning-induced surges on 48 V bus.

IC Role / Device Role / Timing Role: Primary clamping element upstream of hot-swap controller and filter capacitors.

Use Value: Withstands 3.2 A peak pulse current at 125 V clamp, limiting energy delivered to downstream FETs and controllers.

Use Scenario: Secondary-side overvoltage suppression in AC/DC adapters after rectification but before bulk capacitor.

IC Role / Device Role / Timing Role: Unidirectional TVS across +VOUT and GND to absorb switching spikes from flyback transformer leakage inductance.

Use Value: Fast <1 ns response captures sub-microsecond ringing, and 77.8 V VWM avoids false triggering during 90 VAC brownout conditions.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ90A Same VBR range (85.5–94.5 V), but SMB package (DO-214AA) - 20 % larger footprint and higher RθJA (150 °C/W) Limited to lower-power or less thermally constrained layouts; not AEC-Q101 qualified in standard grade Select when existing PCB layout uses SMB footprint and AEC-Q101 is not required.
1.5KE91A Through-hole TO-204AE (DO-201AD); higher PPPM (1500 W) but slower response and no automotive qualification Suitable for prototyping or non-automotive industrial mains input stages where board space and reflow compatibility are secondary Choose only for legacy through-hole designs or where >400 W surge handling is mandatory and SMT is not feasible.

Compared with SMBJ90A and 1.5KE91A, the P4SMA91AHE3/5A offers superior thermal performance in compact SMT form, guaranteed AEC-Q101 compliance, and optimized clamping for modern automotive 12 V systems - making it the preferred choice for volume production in ECUs and ADAS modules.

Availability

P4SMA91AHE3/5A is available at Aetrix Electronics and suitable for automotive electronics, industrial sensor interfaces, and telecom power supply designs requiring stable component supply, AEC-Q101 validation, and consistent 400 W surge capability.

Supply support for P4SMA91AHE3/5A includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability, efficiency, and application-specific optimization.

The P4SMA91AHE3/5A belongs to Vishay's TRANSZORB® TVS family - engineered specifically for high-reliability transient suppression in automotive, industrial, and communications infrastructure where precision clamping and long-term stability are critical.

FAQ

What is the maximum clamping voltage of the P4SMA91AHE3/5A under a 10/1000 µs surge?

The P4SMA91AHE3/5A exhibits a maximum clamping voltage (VC) of 125 V when subjected to its rated peak pulse current of 3.2 A using the standardized 10/1000 µs waveform. This value is measured at TA = 25 °C on recommended 5.0 mm × 5.0 mm copper pads and represents the upper voltage limit imposed on protected circuitry during transient events.

Is the P4SMA91AHE3/5A suitable for automotive applications?

Yes, the P4SMA91AHE3/5A is explicitly AEC-Q101 qualified, as confirmed by Vishay's documentation and ordering code suffix "HE3". It has undergone stress testing including high-temperature reverse bias (HTRB), high-temperature gate bias (HTGB), and temperature cycling - making it approved for use in engine control units, body electronics, and ADAS subsystems.

What does the "HE3/5A" suffix indicate in P4SMA91AHE3/5A?

The "HE3" denotes RoHS-compliant construction with AEC-Q101 qualification, while "/5A" specifies packaging in 13-inch diameter tape-and-reel format containing 7500 units. This differs from "/61", which indicates 7-inch reels with 1800 units - both share identical electrical and thermal specifications.

How does the P4SMA91AHE3/5A compare to bidirectional TVS diodes like P4SMA91CA?

The P4SMA91AHE3/5A is unidirectional and intended for DC line protection where polarity is fixed (e.g., 12 V supply rails), offering tighter VBR tolerance and lower leakage. In contrast, P4SMA91CA is bidirectional and suited for AC-coupled or polarity-agnostic signals (e.g., data lines), but exhibits higher leakage and slightly reduced clamping efficiency due to dual-junction architecture.

What PCB layout guidance applies to the P4SMA91AHE3/5A to achieve full 400 W rating?

To sustain the full 400 W peak pulse power rating, the P4SMA91AHE3/5A must be mounted on minimum 0.2" × 0.2" (5.0 mm × 5.0 mm) copper pads per terminal, as specified in Vishay's datasheet Figure 1. Smaller pads reduce heat dissipation, causing premature thermal runaway and de-rating to 300 W or less - especially above 25 °C ambient.

P4SMA91AHE3/5A Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
P4SMA, TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Discontinued at Digi-Key
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
77.8V
Voltage - Breakdown (Min):
86.5V
Voltage - Clamping (Max) @ Ipp:
125V
Current - Peak Pulse (10/1000µs):
3.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-65°C ~ 150°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

P4SMA91AHE3/5A FAQ

1.How can I place an order for P4SMA91AHE3/5A through Aetrix?

Please submit a Request for Quotation (RFQ) for P4SMA91AHE3/5A on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P4SMA91AHE3/5A reliable?

The price and inventory of P4SMA91AHE3/5A are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P4SMA91AHE3/5A is usually 5 days.

3.What payment methods are accepted for P4SMA91AHE3/5A?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P4SMA91AHE3/5A transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P4SMA91AHE3/5A?

P4SMA91AHE3/5A orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P4SMA91AHE3/5A order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P4SMA91AHE3/5A?

For technical support, including P4SMA91AHE3/5A datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P4SMA91AHE3/5A requirements.

6.How does Aetrix verify that P4SMA91AHE3/5A is sourced from the original manufacturer or authorized distributors?

All P4SMA91AHE3/5A products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P4SMA91AHE3/5A meets industry standards.

7.What is the process for return or replacement of P4SMA91AHE3/5A?

All P4SMA91AHE3/5A units undergo pre-shipment inspection (PSI). If there is an issue with P4SMA91AHE3/5A, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P4SMA91AHE3/5A part is unused and in its original packaging.

Return procedure for P4SMA91AHE3/5A:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

P4SMA91AHE3/5A Tags

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