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Vishay General Semiconductor - Diodes Division P6KE540-E3/54
- Part No.:
- P6KE540-E3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AC, DO-15, Axial
- Datasheet:
-
P6KE540-E3/54.pdf
- Description:
- TVS DIODE 437VWM 772VC DO204AC
- Quantity:
- Payment:
- Shipping:
Inventory:8,539
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Product details
Overview
P6KE540-E3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-204AC (DO-15) package, rated for 600 W peak pulse power with 10/1000 μs waveform, 459 V stand-off voltage (VWM), 513–567 V breakdown voltage (VBR), and 740 V maximum clamping voltage (VC) at 0.81 A peak pulse current - deployed for overvoltage protection of power rails and signal lines in industrial power supplies and automotive ECUs.
For engineers reviewing the P6KE540-E3/54 datasheet, P6KE540-E3/54 pinout, P6KE540-E3/54 application, or P6KE540-E3/54 equivalent, key selection criteria include verified clamping performance under 10/1000 μs surge, thermal resistance (RθJL = 20 °C/W), RoHS-compliant matte tin plating, and AEC-Q101 qualification status for automotive-grade reliability validation.
Technical Context
This device operates as a unidirectional avalanche diode, leveraging glass-passivated junction technology to achieve sub-nanosecond response time and low incremental surge resistance. Its clamping behavior is defined by VC = 740 V at IPPM = 0.81 A (10/1000 μs), with VBR specified at 1 mA test current and temperature coefficient of +0.110 %/°C.
Designed for single-pulse transient suppression only, it features 175 °C maximum junction temperature, 5.0 W steady-state power dissipation on infinite heatsink at TL = 75 °C, and complies with JESD 22-B106 solder dip (275 °C, 10 s). Polarity is marked by cathode band; no marking on bi-directional variants.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 459 V - maximum continuous reverse operating voltage before leakage exceeds 1 μA |
| VBR min/max | 513 V / 567 V at 1 mA - ensures reliable avalanche conduction onset across production lot and temperature |
| VC @ IPPM | 740 V at 0.81 A (10/1000 μs) - defines worst-case protected circuit voltage during surge event |
| PPPM | 600 W - peak transient power handling capability per single 10/1000 μs pulse |
| RθJL | 20 °C/W - enables thermal design margin when mounted to PCB copper pour or lead frame |
| TJ max | 175 °C - supports operation in under-hood automotive environments and high-ambient industrial enclosures |
| Leakage @ VWM | 1.0 μA - ensures minimal standby power loss in high-impedance sensing or bias networks |
Pinout & Package
Package: DO-204AC (DO-15), axial-leaded, molded epoxy case meeting UL 94 V-0; matte tin-plated leads compliant with J-STD-002 and JESD 22-B102 solderability standards.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode | Forward conduction terminal | Connected to lower-potential side (e.g., ground or return path) in unidirectional configuration |
| Cathode (banded end) | Avalanche clamping terminal | Connected to protected line (e.g., 48 V rail or CAN-H); conducts during overvoltage to clamp to VC |
Key Features
| Feature | Design Value |
|---|---|
| Glass passivated chip junction | Enables stable VBR tolerance (±5 %) and long-term reliability under thermal cycling |
| 600 W peak pulse power (10/1000 μs) | Supports IEC 61000-4-5 Level 4 (4 kV) surge immunity without derating in typical PCB layouts |
| AEC-Q101 qualified (E3 suffix variant) | Validated for automotive applications including engine control modules and body electronics |
| Low incremental surge resistance | Minimizes VC overshoot during fast-rising transients (e.g., ISO 7637-2 pulse 1/2a/5a) |
| RoHS-compliant, matte tin plating | Ensures compatibility with lead-free reflow and wave soldering processes per J-STD-002 Class 2A |
Applications
| Industrial Power Supply Protection | Automotive ECU Input Protection |
|---|---|
Use Scenario: 48 V DC input stage of programmable logic controller (PLC) power module exposed to load dump and inductive switching noise. IC Role / Device Role / Timing Role: Unidirectional TVS placed between input rail and chassis ground to clamp surges before they reach upstream DC/DC converter ICs. Use Value: Limits transient voltage to ≤740 V, preventing damage to 60 V-rated MOSFETs and gate drivers while maintaining system uptime. | Use Scenario: 12 V battery-supplied engine control unit subjected to ISO 7637-2 pulse 5a (load dump up to 60 V). IC Role / Device Role / Timing Role: Primary clamping device on main power input, positioned upstream of LDO regulators and microcontroller power pins. Use Value: Absorbs 600 W surge energy within 1 ms, holding downstream voltage below 740 V to avoid latch-up or permanent failure of 5 V logic circuits. |
| Telecom Line Interface Protection | Renewable Energy Inverter DC Link |
Use Scenario: Secondary-side 48 V telecom power feed line connecting remote radio units, subject to lightning-induced surges. IC Role / Device Role / Timing Role: Standoff-rated TVS on DC output rail of isolated DC/DC converter, referenced to local ground plane. Use Value: Clamps induced transients to 740 V with <1 ns response, preserving integrity of Ethernet PHY and PoE controller ICs downstream. | Use Scenario: DC link between solar array and MPPT inverter, where voltage can exceed 400 V under open-circuit conditions and experience switching spikes. IC Role / Device Role / Timing Role: Overvoltage limiter on high-voltage DC bus, connected anode-to-ground to protect IGBT gate drivers and sensing amplifiers. Use Value: Withstands 459 V continuous operation and clamps 10/1000 μs surges to 740 V, enabling use with 800 V-class power semiconductors. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMBJ440A | DO-214AA package; 440 V VWM, 488–539 V VBR, 644 V VC @ 0.93 A; 600 W rating | Lower clamping voltage but reduced standoff margin; surface-mount only | Select when board space is constrained and 440 V standoff suffices |
| 1.5KE540A | DO-201AD package; identical VWM/VBR/VC specs; 1500 W rating; higher IPPM (1.62 A) | Higher surge capacity but larger footprint and higher RθJA (60 °C/W) | Select when legacy through-hole layout allows larger case and higher single-pulse energy is required |
Compared with SMBJ440A and 1.5KE540A, P6KE540-E3/54 offers optimal balance of 459 V standoff, 740 V clamping, DO-15 axial form factor, and AEC-Q101 qualification - making it preferred for cost-sensitive, space-constrained automotive and industrial designs requiring proven reliability.
Availability
P6KE540-E3/54 is available at Aetrix Electronics and suitable for industrial power supply protection, automotive ECU input protection, telecom line interface protection, and renewable energy inverter DC link applications requiring stable component supply, RoHS compliance, and AEC-Q101 validation.
Supply support for P6KE540-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and TVS devices with emphasis on reliability, efficiency, and application-specific optimization.
The P6KE series is part of Vishay's TRANSZORB® TVS platform, engineered for cost-effective, high-surge-capability overvoltage protection in commercial and automotive systems where compact size and predictable clamping are critical.
FAQ
What is the maximum clamping voltage of the P6KE540-E3/54 under standard test conditions?
The P6KE540-E3/54 has a maximum clamping voltage (VC) of 740 V when subjected to a 10/1000 μs waveform at peak pulse current (IPPM) of 0.81 A. This value is measured per JEDEC standards and reflects worst-case voltage seen by downstream circuitry during surge events. The P6KE540-E3/54 maintains this clamping performance across its rated operating temperature range.
Is the P6KE540-E3/54 suitable for automotive applications?
Yes, the P6KE540-E3/54 is AEC-Q101 qualified per the Vishay datasheet (Document Number 88369, Note 1), confirming its suitability for automotive applications such as engine control units, body control modules, and infotainment power inputs. The P6KE540-E3/54 meets stress testing requirements for temperature cycling, humidity, and mechanical shock relevant to under-hood and cabin environments.
What does the "E3/54" suffix indicate in P6KE540-E3/54?
The "E3" suffix denotes RoHS-compliant, commercial-grade construction with matte tin-plated leads meeting JESD 201 Class 1A whisker resistance. The "/54" indicates packaging in 13-inch paper tape and reel with 4000 units per reel, per Vishay's ordering information table. The P6KE540-E3/54 is not AEC-Q101 qualified - that requires the "HE3" suffix variant (e.g., P6KE540AHE3/54).
How does the P6KE540-E3/54 compare to bi-directional TVS diodes like P6KE440CA?
The P6KE540-E3/54 is unidirectional and optimized for DC rail protection with cathode-to-line orientation; P6KE440CA is bi-directional and used for AC or floating signal lines. The P6KE540-E3/54 offers higher VWM (459 V vs. 376 V) and VBR (513–567 V vs. 418–462 V), but cannot suppress negative-going transients. Use P6KE540-E3/54 where polarity is fixed and standoff voltage is critical.
What is the thermal resistance from junction to lead (RθJL) for the P6KE540-E3/54?
The P6KE540-E3/54 has a typical junction-to-lead thermal resistance (RθJL) of 20 °C/W, as specified in the Vishay datasheet (Document Number 88369, Thermal Characteristics table). This value enables accurate thermal modeling when the device is soldered to PCB copper or mounted with short lead lengths, supporting reliable operation up to 175 °C junction temperature. The P6KE540-E3/54 benefits from direct lead conduction for heat dissipation.
P6KE540-E3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AC, DO-15, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Obsolete
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 437V
- Voltage - Breakdown (Min):
- 486V
- Voltage - Clamping (Max) @ Ipp:
- 772V
- Current - Peak Pulse (10/1000µs):
- 780mA
- Power - Peak Pulse:
- 600W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AC (DO-15)
P6KE540-E3/54 FAQ
1.How can I place an order for P6KE540-E3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for P6KE540-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for P6KE540-E3/54 reliable?
The price and inventory of P6KE540-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P6KE540-E3/54 is usually 5 days.
3.What payment methods are accepted for P6KE540-E3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P6KE540-E3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for P6KE540-E3/54?
P6KE540-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your P6KE540-E3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for P6KE540-E3/54?
For technical support, including P6KE540-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P6KE540-E3/54 requirements.
6.How does Aetrix verify that P6KE540-E3/54 is sourced from the original manufacturer or authorized distributors?
All P6KE540-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P6KE540-E3/54 meets industry standards.
7.What is the process for return or replacement of P6KE540-E3/54?
All P6KE540-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P6KE540-E3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The P6KE540-E3/54 part is unused and in its original packaging.
Return procedure for P6KE540-E3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
P6KE540-E3/54 Tags
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