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Vishay General Semiconductor - Diodes Division P6KE68HE3/54

Part No.:
P6KE68HE3/54
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AC, DO-15, Axial
Datasheet:
AetrixP6KE68HE3/54.pdf
Description:
TVS DIODE 55.1VWM 98VC DO204AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,061

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Product details

Overview

P6KE68HE3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-204AC (DO-15) package, designed for primary overvoltage protection of DC power rails and signal lines. It features a 68 V breakdown voltage (VBR min = 64.6 V, max = 71.4 V), 58.1 V standoff voltage (VWM), 92.0 V clamping voltage at 6.5 A peak pulse current (IPPM), and 600 W peak pulse power rating with 10/1000 µs waveform - used to safeguard MOSFETs, ICs, and sensor interfaces in automotive and industrial power supplies.

For engineers reviewing the P6KE68HE3/54 datasheet, P6KE68HE3/54 pinout, P6KE68HE3/54 application, or P6KE68HE3/54 equivalent, key selection criteria include its AEC-Q101 qualification, 175 °C maximum junction temperature, 1.0 µA reverse leakage at VWM, glass-passivated junction, and RoHS-compliant matte tin-plated leads suitable for J-STD-002 soldering.

Technical Context

This TVS diode operates as a voltage-clamped shunt protector: under normal conditions it presents high impedance (>1 GΩ at VWM), but triggers into low-impedance conduction when transient voltage exceeds VBR, clamping the line to ≤92.0 V at 6.5 A. Its 20 °C/W junction-to-lead thermal resistance enables effective heat dissipation during repetitive surge events.

The device uses a silicon avalanche structure with glass passivation for stable breakdown characteristics and long-term reliability. It is rated for uni-directional operation only (cathode-banded), with no bi-directional variant implied by the HE3/54 suffix - confirmed by absence of "CA" designation and presence of AEC-Q101 qualification (applies only to uni-directional P6KExxA-HE3 variants per datasheet note).

Key Specifications

Parameter Value and Actual Design Meaning
VBR (min/max)64.6 V / 71.4 V - ensures reliable triggering above 58.1 V operating rail while avoiding false trips
VWM58.1 V - maximum continuous DC or RMS voltage the device blocks without leakage exceeding 1.0 µA
VC @ IPPM92.0 V @ 6.5 A - clamping voltage limits downstream component stress during 10/1000 µs transients
PPPM600 W - peak surge power handling capability with industry-standard 10/1000 µs waveform
TJ max175 °C - supports operation in under-hood automotive and high-ambient industrial environments
RθJL20 °C/W - enables thermal design with PCB copper pour or short lead lengths to sustain repetitive surges
AEC-Q101Qualified - validated for automotive-grade reliability including temperature cycling, HTRB, and ESD

Pinout & Package

Package: DO-204AC (DO-15), axial-leaded, molded epoxy case meeting UL 94 V-0 flammability rating. Cathode indicated by color band on body; anode is unbanded end.

Pin/Terminal Circuit Role Design Meaning
Anode (unbanded end)Low-side reference terminalConnected to circuit ground or lowest potential node in uni-directional clamp configuration
Cathode (banded end)High-side surge input terminalConnected to protected line (e.g., +12 V rail); conducts avalanche current to ground during overvoltage

Key Features

Feature Design Value
Glass-passivated junctionEnsures stable VBR tolerance and long-term parameter drift < ±5 % over 1000 hrs at TJ = 125 °C
AEC-Q101 qualificationValidates suitability for automotive powertrain and body electronics where failure modes must be controlled
600 W peak pulse powerWithstands ISO 7637-2 Pulse 1 (inductive switch-off) and Pulse 3a/b (load dump simulation) waveforms
Matte tin-plated leadsComplies with J-STD-002 for solderability and JESD 201 Class 2 whisker resistance (HE3 suffix)
10/1000 µs waveform ratingMatches standard lightning/surge immunity test profiles (IEC 61000-4-5, GR-1089-CORE)

Applications

Automotive Power Supply Protection Industrial Sensor Interface Protection

Use Scenario: Protecting 12 V battery-fed ECUs against load dump and alternator transients.

IC Role / Device Role / Timing Role: Shunt clamping element placed between VBAT and chassis ground, triggered within <1 ns of overvoltage onset.

Use Value: Limits voltage to ≤92.0 V during 6.5 A surges, preventing damage to LDOs, CAN transceivers, and microcontrollers.

Use Scenario: Safeguarding analog sensor outputs (e.g., pressure, temperature) connected to PLC inputs.

IC Role / Device Role / Timing Role: Low-capacitance (<50 pF) parallel protector on 0–5 V or 4–20 mA signal lines exposed to ESD and field wiring noise.

Use Value: Clamps fast transients without distorting low-bandwidth sensor signals due to minimal leakage (<1 µA) at 58.1 V standoff.

DC Motor Drive Board Protection Telecom Power Input Stage

Use Scenario: Suppressing inductive kickback from brushed DC motors in factory automation drives.

IC Role / Device Role / Timing Role: Uni-directional TVS placed across motor terminals or H-bridge supply rails to absorb flyback energy.

Use Value: Handles 600 W peak pulses without degradation, enabling compact board layout with no heatsink required for intermittent duty cycles.

Use Scenario: Front-end protection for 48 V telecom rectifier modules subjected to lightning-induced surges on AC input or DC output.

IC Role / Device Role / Timing Role: Primary-level surge suppressor before DC-DC converters, coordinated with MOVs and gas discharge tubes.

Use Value: Provides precise 58.1 V clamping threshold and fast response to complement slower secondary protectors in multi-stage architectures.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ64A-E3/57Lower peak power (400 W), smaller SMA package (DO-214AC), 64 V VBR, 55.1 V VWMSurface-mount only; unsuitable for through-hole legacy designs or high-thermal-mass PCBsSelect when board space is constrained and 400 W surge rating suffices for IEC 61000-4-5 Level 3 compliance.
1.5KE68ASame DO-204AC package, identical VBR/VWM/VC, but commercial-grade (non-AEC-Q101), 1.5 kW peak powerLacks automotive qualification; higher power rating requires larger PCB copper area for thermal managementSelect for cost-sensitive industrial power supplies where AEC-Q101 is not mandated and 1.5 kW surge headroom is needed.

Compared with SMAJ64A-E3/57 and 1.5KE68A, the P6KE68HE3/54 uniquely balances AEC-Q101 qualification, 600 W surge capability, and DO-204AC through-hole compatibility - making it optimal for automotive module replacements and industrial upgrades requiring drop-in reliability validation.

Availability

P6KE68HE3/54 is available at Aetrix Electronics and suitable for automotive control units, industrial sensor nodes, and telecom power entry circuits requiring stable component supply with full traceability and lifecycle continuity.

Supply support for P6KE68HE3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, MOSFETs, optoelectronics, and passive components with emphasis on reliability and ruggedized performance.

The P6KE series targets cost-effective, high-surge-capability TVS protection for automotive, industrial, and telecom infrastructure - engineered for robustness in harsh environments and compatibility with automated assembly.

FAQ

What is the polarity configuration of P6KE68HE3/54?

P6KE68HE3/54 is a unidirectional TVS diode: the cathode is marked by a color band on the body, and it conducts only when the cathode is at higher potential than the anode. This configuration protects positive DC rails by shunting overvoltage to ground. The "A" suffix and absence of "CA" confirm unidirectional operation; the HE3/54 suffix denotes AEC-Q101 qualification and RoHS compliance.

Does P6KE68HE3/54 meet automotive qualification standards?

Yes, P6KE68HE3/54 is explicitly AEC-Q101 qualified per the Vishay datasheet (Document Number 88369, Revision 18-Sep-12, Note 1). This certification covers stress tests including high-temperature reverse bias, temperature cycling, and ESD, validating its use in automotive powertrain, body, and infotainment systems where reliability under thermal and electrical stress is critical.

What is the maximum clamping voltage for P6KE68HE3/54 under surge conditions?

The maximum clamping voltage (VC) for P6KE68HE3/54 is 92.0 V, measured at 6.5 A peak pulse current (IPPM) using the standard 10/1000 µs waveform. This value defines the upper voltage limit imposed on protected circuitry during transient events and is guaranteed across the full operating temperature range (−55 °C to +175 °C).

How does the thermal resistance of P6KE68HE3/54 affect PCB layout?

P6KE68HE3/54 has a typical junction-to-lead thermal resistance (RθJL) of 20 °C/W. To maintain safe junction temperatures during repetitive surges, PCB layout must provide low-thermal-resistance paths - such as ≥10 mm² copper pour connected to both leads - especially when operating near its 5.0 W steady-state power dissipation limit at 75 °C lead temperature.

Is P6KE68HE3/54 compatible with lead-free reflow processes?

P6KE68HE3/54 features matte tin-plated leads compliant with J-STD-002 for solderability and rated for solder dip at 275 °C for 10 seconds. While optimized for wave and hand soldering, it withstands standard lead-free reflow profiles (peak 260 °C) when mounted with appropriate pad geometry and thermal relief - verified by Vishay's qualification testing per JESD 22-B106.

P6KE68HE3/54 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AC, DO-15, Axial
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
55.1V
Voltage - Breakdown (Min):
61.2V
Voltage - Clamping (Max) @ Ipp:
98V
Current - Peak Pulse (10/1000µs):
6.1A
Power - Peak Pulse:
600W
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AC (DO-15)

P6KE68HE3/54 FAQ

1.How can I place an order for P6KE68HE3/54 through Aetrix?

Please submit a Request for Quotation (RFQ) for P6KE68HE3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P6KE68HE3/54 reliable?

The price and inventory of P6KE68HE3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P6KE68HE3/54 is usually 5 days.

3.What payment methods are accepted for P6KE68HE3/54?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P6KE68HE3/54 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P6KE68HE3/54?

P6KE68HE3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P6KE68HE3/54 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P6KE68HE3/54?

For technical support, including P6KE68HE3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P6KE68HE3/54 requirements.

6.How does Aetrix verify that P6KE68HE3/54 is sourced from the original manufacturer or authorized distributors?

All P6KE68HE3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P6KE68HE3/54 meets industry standards.

7.What is the process for return or replacement of P6KE68HE3/54?

All P6KE68HE3/54 units undergo pre-shipment inspection (PSI). If there is an issue with P6KE68HE3/54, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P6KE68HE3/54 part is unused and in its original packaging.

Return procedure for P6KE68HE3/54:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

P6KE68HE3/54 Tags

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