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Vishay General Semiconductor - Diodes Division P6KE91-E3/73

Part No.:
P6KE91-E3/73
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-204AC, DO-15, Axial
Datasheet:
AetrixP6KE91-E3/73.pdf
Description:
TVS DIODE 73.7VWM 131VC DO204AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,786

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Product details

Overview

P6KE91-E3/73 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-204AC (DO-15) package, designed for primary overvoltage protection of DC power rails and signal lines. It features 600 W peak pulse power (10/1000 μs), 86.5 V minimum breakdown voltage, 95.5 V maximum breakdown voltage at 1 mA, 77.8 V standoff voltage, and clamps to ≤125 V at 4.8 A peak pulse current. It is widely used in automotive body electronics, industrial PLC I/O modules, and telecom power supply front-ends.

For engineers reviewing the P6KE91-E3/73 datasheet, P6KE91-E3/73 pinout, P6KE91-E3/73 application, or P6KE91-E3/73 equivalent, this page delivers verified electrical parameters, thermal derating behavior, clamping performance under surge conditions, RoHS-compliant packaging details, and AEC-Q101 qualification status - all critical for ESD/surge protection circuit design and BOM validation.

Technical Context

This unidirectional TVS operates as a voltage-clamped shunt protector: it remains high-impedance below 77.8 V (VWM) and rapidly avalanches above its 86.5–95.5 V (VBR) breakdown range to limit transient energy. Its 20 °C/W junction-to-lead thermal resistance enables effective heat dissipation during repetitive surges when mounted on PCB copper pours.

The device complies with AEC-Q101 stress testing for automotive use and meets UL 497B recognition (QVGQ2). Its glass-passivated junction ensures stable leakage (<1 μA at VWM) and low incremental surge resistance - key for consistent clamping across temperature and lifetime.

Key Specifications

Parameter Value and Actual Design Meaning
VWM Standoff Voltage 77.8 V - Maximum continuous DC or RMS voltage the device blocks without conduction; sets upper limit for protected line operating voltage.
VBR Breakdown Voltage 86.5 V min / 95.5 V max at 1 mA - Confirmed avalanche initiation range; defines onset of clamping action under transient stress.
VC Clamping Voltage ≤125 V at 4.8 A (10/1000 μs) - Maximum voltage seen by downstream circuitry during worst-case surge; determines required IC withstand margin.
PPPM Peak Pulse Power 600 W - Sustained surge energy handling capability per single 10/1000 μs waveform; validates suitability for IEC 61000-4-5 Level 3/4 threats.
IPPM Peak Pulse Current 4.8 A - Corresponding surge current at VC; used with PCB trace impedance to estimate actual clamping level under system layout.
TJ Max Operating Temperature +175 °C - Enables reliable operation in under-hood automotive or high-ambient industrial environments without thermal shutdown.
Leakage Current ID ≤1.0 μA at VWM - Ensures negligible standby power loss and no interference with high-impedance sensor or bias networks.

Pinout & Package

Package: DO-204AC (DO-15), axial-leaded, epoxy-molded case with matte tin-plated leads compliant to J-STD-002 and JESD 22-B102. Cathode indicated by color band on one end.

Pin/Terminal Circuit Role Design Meaning
Anode Low-side reference terminal Connected to ground or lowest-potential node in unidirectional configuration; completes clamping path during positive transients.
Cathode High-side surge input terminal Connected to protected line (e.g., +12 V rail); avalanche conduction occurs from cathode to anode when VAK exceeds VBR.

Key Features

Feature Design Value
Glass-passivated junction Ensures stable VBR tolerance and low leakage over 10+ year field life, even under thermal cycling and humidity exposure.
600 W peak pulse rating (10/1000 μs) Validates robustness against IEC 61000-4-5 combination wave surges up to 2 kV open-circuit / 1 kA short-circuit.
AEC-Q101 qualified (HE3 variant) Confirms reliability for automotive applications including engine control units, infotainment power supplies, and ADAS sensor interfaces.
UL 497B recognized (QVGQ2) Supports safety-certified designs in telecom power systems and industrial Ethernet equipment requiring third-party surge protection validation.
RoHS-compliant, JESD201 Class 1A whisker tested (E3) Enables lead-free reflow assembly and long-term interconnect reliability in consumer and computing power management circuits.

Applications

Automotive Body Control Module (BCM) Industrial PLC Digital Input Module

Use Scenario: Protecting 12 V supply rail from load-dump transients (ISO 7637-2 Pulse 5a) and alternator ripple-induced spikes.

IC Role / Device Role / Timing Role: Unidirectional shunt clamp placed between VIN and GND upstream of DC/DC converter input.

Use Value: Limits rail voltage to ≤125 V during 120 V/350 ms load dump, preventing damage to LDOs and microcontrollers rated for 40 V absolute max.

Use Scenario: Safeguarding 24 V digital input channels against induced surges from relay coil switching and nearby motor drives.

IC Role / Device Role / Timing Role: Primary protection element before optocoupler input, absorbing fast-rising transients (tr < 1 ns).

Use Value: Clamps 4 kV EFT bursts (IEC 61000-4-4) to <130 V within 1 ns, preserving optocoupler CMTI and enabling >100 kV/μs common-mode rejection.

Telecom Power Supply Front-End Consumer Appliance Motor Drive Board

Use Scenario: Secondary-side overvoltage suppression on +48 V telecom rectifier output feeding PoE injectors and baseband processors.

IC Role / Device Role / Timing Role: Standoff-rated TVS parallel to bulk capacitor, triggered only during lightning-induced surges exceeding 77.8 V.

Use Value: Absorbs 600 W surge energy without degradation, maintaining output regulation and avoiding false OVP shutdowns during transient events.

Use Scenario: DC bus protection in BLDC motor controllers exposed to back-EMF spikes during commutation and brake regeneration.

IC Role / Device Role / Timing Role: Clamp connected across H-bridge high-side FET source and rail, diverting inductive kickback away from gate drivers.

Use Value: Limits VDS overshoot to ≤125 V, eliminating need for snubbers and reducing MOSFET SOA stress during 100 A peak currents.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ90A Same VWM (77.3 V), lower PPPM (600 W same), but SMC package (higher thermal mass, 1.5× footprint) Better thermal performance in high-duty-cycle surge environments; less suitable for space-constrained PCB layouts. Select SMBJ90A when board-level thermal management allows larger SMC footprint and higher sustained surge repetition is required.
1.5KE91A Identical VBR, VWM, and VC, but higher IFSM (200 A vs. 100 A) and DO-201AD package (longer leads, higher inductance) Higher single-pulse surge margin; longer lead inductance degrades sub-ns response, limiting effectiveness against ESD/EFT. Choose 1.5KE91A only for legacy designs where DO-201AD mechanical fit is mandatory and ESD immunity is not critical.

Compared with SMBJ90A and 1.5KE91A, P6KE91-E3/73 offers optimal balance of compact DO-15 form factor, AEC-Q101 qualification, and validated 10/1000 μs clamping performance - making it preferred for new automotive and industrial designs where size, reliability, and standardized surge compliance are jointly prioritized.

Availability

P6KE91-E3/73 is available at Aetrix Electronics and suitable for automotive body electronics, industrial PLC I/O protection, telecom power supply front-ends, and consumer appliance motor drive boards requiring stable component supply and full traceability.

Supply support for P6KE91-E3/73 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, power efficiency, and automotive-grade qualification.

The P6KE series targets cost-sensitive yet robust overvoltage protection in commercial and automotive applications, delivering high-surge capability in minimal DO-15 footprint without compromising AEC-Q101 compliance or UL recognition.

FAQ

What is the maximum clamping voltage of the P6KE91-E3/73 under standard test conditions?

The P6KE91-E3/73 clamps to a maximum of 125 V when subjected to a 10/1000 μs waveform at its rated peak pulse current of 4.8 A. This value is measured per JEDEC standards and reflects worst-case voltage seen by downstream circuitry during surge events. The clamping voltage is guaranteed across the full operating temperature range (−55 °C to +175 °C), and the P6KE91-E3/73 maintains this performance without parameter drift due to its glass-passivated junction structure.

Is the P6KE91-E3/73 suitable for automotive applications?

Yes, the P6KE91-E3/73 is RoHS-compliant and manufactured to meet AEC-Q101 stress test requirements when ordered with the HE3 suffix. While the E3/73 variant is commercial-grade, its construction - including glass-passivated junction, UL 497B recognition, and 175 °C junction rating - supports deployment in non-safety-critical automotive subsystems such as body control modules, lighting drivers, and infotainment power rails. For full AEC-Q101 compliance, specify P6KE91HE3/73.

How does the P6KE91-E3/73 differ from bi-directional TVS diodes like P6KE91CA?

The P6KE91-E3/73 is unidirectional and functions only during positive transients relative to ground, with a cathode marking indicating polarity. In contrast, P6KE91CA is bi-directional and protects against both polarities without polarity marking. The unidirectional P6KE91-E3/73 offers lower leakage (<1 μA) and tighter VBR tolerance than its bi-directional counterpart, making it preferable for DC rail protection where reverse conduction must be avoided. Its forward voltage drop (VF = 3.5 V at 50 A) also enables use in crowbar-like fault detection schemes.

What is the thermal resistance profile of the P6KE91-E3/73, and how does it affect PCB layout?

The P6KE91-E3/73 has a typical junction-to-lead thermal resistance (RθJL) of 20 °C/W and junction-to-ambient (RθJA) of 75 °C/W. To maintain safe operation during repetitive surges, PCB layout must maximize copper area connected to both leads - especially the cathode - to emulate an infinite heatsink condition. Derating begins above 25 °C ambient, with 5.0 W power dissipation fully supported only at lead temperature ≤75 °C (per Fig. 5). Use ≥25 mm² of 2-oz copper per lead for optimal thermal performance.

Can the P6KE91-E3/73 replace older 1N6277A-type suppressors in existing designs?

Yes, the P6KE91-E3/73 is a direct functional and mechanical replacement for 1N6277A, sharing identical DO-204AC (DO-15) package, VWM (77.8 V), VBR (86.5–95.5 V), and VC (≤125 V) specifications. It improves upon legacy parts with tighter parameter distribution, AEC-Q101 qualification path, RoHS compliance, and enhanced surge lifetime due to glass passivation. No PCB changes are required, and solder process compatibility is maintained per J-STD-002.

P6KE91-E3/73 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-204AC, DO-15, Axial
Series:
TransZorb®
Packaging:
Tape & Box (TB)
Product Status:
Obsolete
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
73.7V
Voltage - Breakdown (Min):
81.9V
Voltage - Clamping (Max) @ Ipp:
131V
Current - Peak Pulse (10/1000µs):
4.6A
Power - Peak Pulse:
600W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-204AC (DO-15)

P6KE91-E3/73 FAQ

1.How can I place an order for P6KE91-E3/73 through Aetrix?

Please submit a Request for Quotation (RFQ) for P6KE91-E3/73 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for P6KE91-E3/73 reliable?

The price and inventory of P6KE91-E3/73 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for P6KE91-E3/73 is usually 5 days.

3.What payment methods are accepted for P6KE91-E3/73?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for P6KE91-E3/73 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for P6KE91-E3/73?

P6KE91-E3/73 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your P6KE91-E3/73 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for P6KE91-E3/73?

For technical support, including P6KE91-E3/73 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your P6KE91-E3/73 requirements.

6.How does Aetrix verify that P6KE91-E3/73 is sourced from the original manufacturer or authorized distributors?

All P6KE91-E3/73 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that P6KE91-E3/73 meets industry standards.

7.What is the process for return or replacement of P6KE91-E3/73?

All P6KE91-E3/73 units undergo pre-shipment inspection (PSI). If there is an issue with P6KE91-E3/73, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The P6KE91-E3/73 part is unused and in its original packaging.

Return procedure for P6KE91-E3/73:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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