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Diodes Incorporated PBPC602

Part No.:
PBPC602
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-Square, PBPC-6
Datasheet:
AetrixPBPC602.pdf
Description:
BRIDGE RECT 1P 100V 4A PBPC-6
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:2,358

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Product details

Overview

PBPC602 from Diodes Incorporated is a 6.0A, 100V peak repetitive reverse voltage (VRRM) single-phase bridge rectifier in PBPC-6 through-hole package, rated for 125A non-repetitive surge current (IFSM), 1.1V forward voltage at 3.0A per element, and 10µA peak reverse current at 25°C - used in AC/DC power supplies for industrial control panels requiring high surge immunity and chassis-mount reliability.

For engineers reviewing the PBPC602 datasheet, PBPC602 pinout, PBPC602 application, or PBPC602 equivalent, key selection criteria include VRRM derating for capacitive loads, thermal resistance (RθJC = 12.5°C/W per element), mounting torque limit (5.0 in-lb), and UL recognition (E94661) for safety-compliant board-level integration.

Technical Context

This bridge rectifier integrates four silicon diodes in a single-phase full-wave configuration with common-cathode and common-anode terminals. It operates under resistive/inductive loads at 60Hz, with mandatory 20% average current derating when used with capacitive input filters.

Thermal performance depends on mounting method: IO = 6.0A at TC = 50°C when mounted on metal chassis, but drops to 4.0A under identical conditions on FR-4 PCB. Junction-to-case thermal resistance is specified per diode element (12.5°C/W), not for the full bridge assembly.

Key Specifications

Parameter Value and Actual Design Meaning
VRRM 100 V - Maximum peak reverse voltage each diode withstands without breakdown; defines maximum AC input RMS voltage (70 V) in rectifier design.
IO @ TC=50°C 6.0 A - Average rectified output current when mounted on metal chassis; requires heatsinking or forced-air cooling above ambient.
IFSM 125 A - Non-repetitive surge rating for 8.3ms half-sine wave; determines inrush robustness during cold-start of transformer-fed supplies.
VFM @ IF=3.0A 1.1 V - Forward voltage drop per diode element; contributes 2.2V total conduction loss in full-wave path at 3A load.
RθJC 12.5 °C/W - Thermal resistance per diode element from junction to case; used to calculate junction temperature rise under given power dissipation.
IR @ 25°C 10 µA - Peak reverse leakage per element at rated DC blocking voltage; critical for low-power standby circuits and high-impedance sensing nodes.
CT 55 pF - Typical junction capacitance per diode at 1 MHz and 4V reverse bias; affects EMI filtering and high-frequency switching noise coupling.

Pinout & Package

PBPC602 uses the PBPC-6 through-hole package: molded plastic case (UL 94V-0), #6 screw mounting hole (G = 3.6–4.0 mm Ø), 3.8g mass, and polarity marked on body. Mounting torque must not exceed 5.0 in-lb.

Pin/Terminal Circuit Role Design Meaning
AC1 Input AC terminal 1 One AC input node of full-wave bridge; connects to live/phase side of transformer secondary or line input.
AC2 Input AC terminal 2 Second AC input node; completes AC input path - polarity reversal between AC1/AC2 has no functional impact.
+ DC output anode Positive DC output terminal; delivers rectified voltage to bulk capacitor or downstream regulator.
DC output cathode Common return/ground reference for DC output; ties to system ground or negative rail.

Key Features

Feature Design Value
Surge rating 125A IFSM (8.3ms) enables reliable operation during transformer inrush and motor startup transients.
Dielectric strength 1500V isolation between case and terminals supports reinforced insulation in Class II AC/DC adapters.
UL recognition E94661 listing confirms compliance with UL/CSA 60950-1 for end-equipment safety certification.
Mounting interface Integrated #6 screw hole allows direct mechanical attachment to heat-conducting chassis for passive thermal management.
Moisture sensitivity Level 1 per J-STD-020C eliminates bake requirements prior to PCB assembly.

Applications

Industrial AC/DC Power Supply Motor Drive Front-End Rectification

Use Scenario: 24V/48V DC bus generation from 115VAC mains in PLC backplanes and I/O modules.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting AC input to unregulated DC; serves as first-stage power conversion before buck or linear regulation.

Use Value: 125A surge rating handles repeated contactor switching transients; 12.5°C/W RθJC enables direct chassis mounting without additional heatsink.

Use Scenario: Input rectification in 3-phase inverter auxiliary power supply (single-phase derived from line-to-line).

IC Role / Device Role / Timing Role: AC-to-DC conversion for gate driver and control logic rails; operates with inductive load profile and moderate ripple.

Use Value: 100V VRRM safely accommodates 70V RMS input with margin; UL recognition simplifies CE/UKCA compliance for drive systems.

Commercial HVAC Control Board Test Equipment AC Mains Interface

Use Scenario: Low-noise 12V/24V DC power for microcontroller, sensors, and relay drivers in wall-mounted thermostats.

IC Role / Device Role / Timing Role: Primary rectifier feeding bulk capacitor and LDO; operates in thermally constrained plastic enclosure.

Use Value: 10µA IR at 25°C minimizes standby leakage; PBPC-6 footprint allows compact layout with screw-mount thermal path to metal housing.

Use Scenario: Input stage of programmable AC source or power analyzer requiring repeatable, calibrated rectification.

IC Role / Device Role / Timing Role: Precision full-wave rectifier for measurement signal conditioning and RMS-to-DC conversion reference.

Use Value: Tight VFM matching across elements (<±0.05V typical) ensures symmetrical waveform fidelity; 55pF CT limits high-frequency phase error.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative Part Technical Difference Application Difference Selection Advice
GBU6K (ON Semiconductor) Same 6.0A/100V rating, GBU-6 package (larger footprint, no screw mount), RθJC = 15°C/W, IFSM = 100A. Lacks integrated mounting hole; requires external heatsink for >3A continuous use; lower surge margin. Select when board space permits larger GBU-6 outline and chassis mounting is not required.
GBU6J (Vishay) Identical 6.0A/100V specs, same GBU-6 package, IFSM = 100A, IR = 5µA (lower leakage), RθJC = 14°C/W. Better leakage performance but reduced surge capability and thermal resistance versus PBPC602. Prefer for low-standby-power designs where surge stress is minimal and PCB area allows GBU-6 layout.

Compared with GBU6K and GBU6J, PBPC602 offers superior surge robustness (125A vs. 100A) and lower thermal resistance (12.5°C/W vs. ≥14°C/W), making it optimal for thermally demanding, high-inrush industrial power supplies where mechanical mounting to metal chassis is feasible.

Availability

PBPC602 is available at Aetrix Electronics and suitable for industrial AC/DC power supplies, motor drive auxiliary power stages, commercial HVAC control boards, and test equipment AC interfaces requiring stable component supply, long-term lifecycle support, and UL-recognized reliability.

Supply support for PBPC602 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, specializing in high-reliability power management, signal integrity, and protection devices for industrial, computing, and consumer markets.

PBPC602 belongs to Diodes' PBPC-series high-current bridge rectifiers, engineered for ruggedized AC/DC front-end conversion in environments demanding mechanical robustness, surge resilience, and safety certification.

FAQ

What is the maximum recommended mounting torque for PBPC602?

The datasheet specifies a maximum mounting torque of 5.0 inch-pounds for the #6 screw hole. Exceeding this value risks cracking the molded plastic case or deforming internal lead frames, potentially compromising dielectric strength and thermal conduction. Use a calibrated torque screwdriver during chassis installation.

Can PBPC602 be used with capacitive-input filter topologies?

Yes, but with mandatory 20% derating of average output current (IO). For example, the 6.0A rating drops to 4.8A when driving a bulk capacitor directly after the bridge. This accounts for increased RMS current and thermal stress caused by discontinuous conduction mode in capacitor-input designs.

How does thermal performance differ between chassis and PCB mounting?

When mounted on a metal chassis, PBPC602 delivers 6.0A at TC = 50°C; on FR-4 PCB, its rating falls to 4.0A under identical conditions. This 33% reduction reflects higher effective thermal resistance due to limited copper area and lack of direct metal conduction path in standard board mounting.

Is PBPC602 suitable for life support equipment?

No. Diodes Incorporated explicitly prohibits use of PBPC602 in life support devices or systems without written CEO approval. Its qualification excludes safety-critical applications where failure could cause injury, such as implantables or ventilator power stages, due to absence of ASIL or ISO 13485 process controls.

PBPC602 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-Square, PBPC-6
Packaging:
Box
Product Status:
Obsolete
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
100 V
Current - Average Rectified (Io):
4 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 3 A
Current - Reverse Leakage @ Vr:
10 µA @ 100 V
Operating Temperature:
-65°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
PBPC-6

PBPC602 FAQ

1.How can I place an order for PBPC602 through Aetrix?

Please submit a Request for Quotation (RFQ) for PBPC602 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PBPC602 reliable?

The price and inventory of PBPC602 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PBPC602 is usually 5 days.

3.What payment methods are accepted for PBPC602?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PBPC602 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PBPC602?

PBPC602 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PBPC602 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PBPC602?

For technical support, including PBPC602 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PBPC602 requirements.

6.How does Aetrix verify that PBPC602 is sourced from the original manufacturer or authorized distributors?

All PBPC602 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PBPC602 meets industry standards.

7.What is the process for return or replacement of PBPC602?

All PBPC602 units undergo pre-shipment inspection (PSI). If there is an issue with PBPC602, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PBPC602 part is unused and in its original packaging.

Return procedure for PBPC602:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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