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Diodes Incorporated PBPC806

Part No.:
PBPC806
Manufacturer:
Diodes Incorporated
Category:
Bridge Rectifiers
Package:
4-Square, PBPC-8
Datasheet:
AetrixPBPC806.pdf
Description:
BRIDGE RECT 1P 800V 6A PBPC-8
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,854

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Product details

Overview

PBPC806 from Diodes Incorporated is an 8.0A through-hole bridge rectifier with 800V peak repetitive reverse voltage (VRRM), 125A non-repetitive surge rating (IFSM), and 1.1V forward voltage at 4.0A per element - designed for AC-to-DC conversion in industrial power supplies, motor controls, and HVAC systems.

For engineers reviewing the PBPC806 datasheet, PBPC806 pinout, PBPC806 application, or PBPC806 equivalent, key selection criteria include its PBPC-8 package thermal resistance (9.4°C/W), 1500V dielectric strength, UL recognition (E94661), and derating behavior above 50°C case temperature.

Technical Context

The PBPC806 integrates four silicon diodes in a single-phase full-wave bridge configuration, enabling bidirectional AC input rectification to unidirectional DC output. Its 800V VRRM rating supports operation across 400–480VAC industrial mains with margin.

Thermal performance is defined by junction-to-case resistance of 9.4°C/W per element and requires metal-chassis mounting for full 8.0A IO rating; PCB-mounted derating reduces average current to 6.0A at TC = 50°C.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM800 V - Withstands peak reverse voltage up to 800V without breakdown; suitable for 480VAC line applications with safety margin.
IO @ TC=50°C (PCB)6.0 A - Maximum continuous DC output current when mounted on FR-4 PCB at 50°C case temperature.
IFSM (8.3ms)125 A - Surge withstand capability for short-duration line transients or inrush events.
VFM @ IF=4.0A1.1 V - Forward voltage drop per diode element; determines conduction loss and thermal load at rated current.
RθJC9.4 °C/W - Thermal resistance from junction to case per element; critical for heatsink sizing when chassis-mounted.
IR @ 25°C10 µA - Peak reverse leakage per element at rated blocking voltage; ensures low standby power loss.
Dielectric Strength1500 V - Minimum isolation voltage between AC terminals and case; meets reinforced insulation requirements.

Pinout & Package

Package: PBPC-8, molded plastic case (UL 94V-0), through-hole mount with #6 screw mounting option; dimensions: 19.05 mm (A) × 7.0 mm (B) × 22.2 mm (C); weight ≈ 5.4 g.

Pin/TerminalCircuit RoleDesign Meaning
AC1AC Input TerminalOne of two alternating-current input connections; symmetrical with AC2 for full-wave bridge operation.
AC2AC Input TerminalSecond AC input terminal; forms complete bridge input pair with AC1.
+DC Output AnodePositive DC output node; connects to bulk capacitor or downstream regulator input.
DC Output CathodeNegative DC output node; serves as system ground reference for rectified output.

Key Features

FeatureDesign Value
High surge rating125A IFSM enables reliable operation during motor startup or transformer inrush without failure.
UL Recognized ComponentE94661 certification confirms compliance with safety standards for end-equipment approvals.
1500V dielectric strengthProvides reinforced insulation barrier between AC inputs and chassis ground in Class I equipment.
Low forward voltage1.1V VFM at 4A minimizes conduction loss and improves efficiency in high-current DC bus designs.

Applications

Industrial Power SupplyHVAC Blower Control

Use Scenario: Rectifying 240–480VAC mains in DIN-rail mounted power supplies for PLCs and sensors.

IC Role / Device Role / Timing Role: Full-wave bridge rectifier converting AC input to unregulated DC bus for downstream switching regulators.

Use Value: 800V VRRM and 125A surge rating ensure robustness against line spikes and transformer inrush in factory environments.

Use Scenario: AC-to-DC conversion for universal motor control in commercial HVAC fan modules.

IC Role / Device Role / Timing Role: Bridge rectifier feeding phase-controlled TRIAC or PWM-driven H-bridge driver stage.

Use Value: 6.0A PCB-rated current and 9.4°C/W RθJC support thermally constrained PCB layouts without external heatsinks.

Motor Drive Front-EndWelding Equipment Power Stage

Use Scenario: Input rectification in 3-phase inverter front-ends using dual PBPC806 units per phase leg.

IC Role / Device Role / Timing Role: High-current AC input rectifier providing DC link voltage for IGBT gate drivers and control logic.

Use Value: 1500V isolation and UL recognition simplify safety certification for CE/UL-compliant drives.

Use Scenario: Primary-side rectification in capacitor-discharge welding power supplies with high peak current demands.

IC Role / Device Role / Timing Role: Surge-tolerant bridge handling repetitive 100–125A pulses at 50–100Hz duty cycles.

Use Value: Confirmed 125A IFSM rating and low thermal resistance enable reliable pulse-power delivery without thermal runaway.

Equivalent & Alternatives

The following parts are listed as comparable options for similar bridge rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
GBU8K (ON Semiconductor)Same PBPC-8 package, 800V VRRM, but 8.0A IO rated at TC=75°C (not 50°C); 1.1V VFM identical.Higher thermal derating threshold allows full 8.0A use with better heatsinking; less conservative PCB-only rating.Select GBU8K if chassis-mount heatsinking is available and higher ambient case temperature is expected.
GBU8J (Vishay)Same 800V/8A rating, PBPC-8 package, but 1.05V VFM and 110A IFSM; UL E151271 vs. E94661.Slightly lower conduction loss and reduced surge margin; different UL file number may require re-certification.Choose GBU8J where efficiency gain justifies revalidation of safety documentation.

Compared with GBU8K and GBU8J, PBPC806 offers the most conservative PCB-mounted current rating (6.0A) and highest surge margin (125A), making it preferred for cost-sensitive, thermally constrained industrial designs where safety margin outweighs marginal efficiency gains.

Availability

PBPC806 is available at Aetrix Electronics and suitable for industrial power supplies, HVAC blower controls, and motor drive front-ends requiring stable component supply and long-term BOM continuity.

Supply support for PBPC806 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with design and manufacturing operations across Asia and the Americas.

The PBPC series belongs to Diodes' high-current bridge rectifier product line, engineered specifically for rugged industrial AC/DC conversion where reliability under surge, thermal stress, and safety compliance are primary design constraints.

FAQ

Is PBPC806 RoHS compliant and lead-free?

Yes, PBPC806 is RoHS compliant and lead-free per Diodes Incorporated's standard specifications. The device uses lead-free plating on solderable leads and conforms to JEDEC J-STD-020C moisture sensitivity level 1, allowing unlimited floor life before reflow.

What is the maximum recommended mounting torque for PBPC806?

The maximum mounting torque for PBPC806 is 5.0 inch-pounds when secured with a #6 screw. Exceeding this value risks cracking the molded PBPC-8 plastic case or damaging internal wire bonds, potentially compromising dielectric strength or thermal path integrity.

Can PBPC806 be used in capacitive-load applications?

No - PBPC806 must be derated by 20% in capacitive-load configurations due to high inrush current. For example, its 6.0A PCB-rated current drops to 4.8A when feeding bulk electrolytic capacitors directly, as specified in the datasheet's derating note.

Why is PBPC806 marked "NOT RECOMMENDED FOR NEW DESIGN"?

This designation indicates Diodes Incorporated has introduced newer-generation bridge rectifiers (e.g., GBU8K, GBU10K) with improved thermal performance or packaging. PBPC806 remains fully qualified and supported for legacy production and repair, but new designs should evaluate alternatives for long-term supply assurance.

PBPC806 Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
4-Square, PBPC-8
Packaging:
Box
Product Status:
Obsolete
Diode Type:
Single Phase
Technology:
Standard
Voltage - Peak Reverse (Max):
800 V
Current - Average Rectified (Io):
6 A
Voltage - Forward (Vf) (Max) @ If:
1.1 V @ 4 A
Current - Reverse Leakage @ Vr:
10 µA @ 800 V
Operating Temperature:
-65°C ~ 125°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
PBPC-8

PBPC806 FAQ

1.How can I place an order for PBPC806 through Aetrix?

Please submit a Request for Quotation (RFQ) for PBPC806 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PBPC806 reliable?

The price and inventory of PBPC806 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PBPC806 is usually 5 days.

3.What payment methods are accepted for PBPC806?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PBPC806 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PBPC806?

PBPC806 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PBPC806 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PBPC806?

For technical support, including PBPC806 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PBPC806 requirements.

6.How does Aetrix verify that PBPC806 is sourced from the original manufacturer or authorized distributors?

All PBPC806 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PBPC806 meets industry standards.

7.What is the process for return or replacement of PBPC806?

All PBPC806 units undergo pre-shipment inspection (PSI). If there is an issue with PBPC806, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PBPC806 part is unused and in its original packaging.

Return procedure for PBPC806:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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