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Diodes Incorporated PR1004G-T

Part No.:
PR1004G-T
Manufacturer:
Diodes Incorporated
Category:
Single Diodes
Package:
DO-204AL, DO-41, Axial
Datasheet:
AetrixPR1004G-T.pdf
Description:
DIODE GEN PURP 400V 1A DO41
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:6,672

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Product details

Overview

PR1004G-T from Diodes Incorporated is a 1.0A fast recovery glass passivated rectifier diode in DO-41 package, rated for 400V peak repetitive reverse voltage (VRRM), 1.3V forward voltage drop at 1.0A (VFM), and 150ns reverse recovery time (tRR), used in AC/DC input stage rectification for offline power supplies and auxiliary power rails.

For engineers reviewing the PR1004G-T datasheet, PR1004G-T pinout, PR1004G-T application, or PR1004G-T equivalent, key selection criteria include VRRM derating margin, thermal resistance (RθJA = 95°C/W), surge capability (IFSM = 30A), low IRM (5.0µA @ 25°C), and DO-41 mechanical compatibility with legacy through-hole layouts.

Technical Context

This device operates as a unidirectional silicon junction rectifier optimized for high-efficiency switching-mode power supply (SMPS) front-end stages. Its fast recovery (tRR = 150ns) minimizes switching losses during commutation, while glass passivation ensures stable surface leakage performance under humid or contaminated conditions.

The DO-41 package supports axial lead mounting with defined thermal path to ambient (RθJA = 95°C/W under specified lead length condition), and its 400V VRRM rating targets universal-input (85–265VAC) offline converters where 2x peak line voltage plus safety margin dictates minimum blocking voltage.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400 V - Sustains peak reverse voltage up to 400V without breakdown; suitable for 230VAC mains-derived designs with 2×VPEAK + margin
IO @ TA=55°C1.0 A - Continuous average forward current rating at 55°C ambient; requires heatsinking or airflow above this temperature
VFM @ IF=1.0A1.3 V - Forward conduction loss per diode; contributes ~1.3W dissipation at full load, impacting efficiency and thermal design
tRR150 ns - Fast reverse recovery enables use in 50–100kHz SMPS without excessive switching loss or EMI from tail current
IFSM (8.3ms)30 A - Withstands single half-sine surge events such as cold-start inrush or lightning-induced transients on AC line
IRM @ 25°C5.0 µA - Low leakage preserves hold-up capacitor charge during standby and reduces no-load power consumption
RθJA95 °C/W - Thermal resistance from junction to ambient under standard test condition (9.5mm lead length); defines max power before thermal runaway

Pinout & Package

DO-41 plastic package with axial leads; cathode identified by band marking. Case meets UL 94V-0 flammability rating and J-STD-020 moisture sensitivity Level 1.

Pin/TerminalCircuit RoleDesign Meaning
AnodeForward current entry pointConnected to AC source or transformer secondary; must withstand full reverse voltage when cathode is biased higher
CathodeForward current exit pointConnected to output capacitor or bulk DC rail; polarity band identifies this terminal for correct PCB orientation

Key Features

FeatureDesign Value
Glass passivated die constructionEliminates surface contamination-induced leakage drift; maintains stable IRM over time and humidity exposure
Fast switching (tRR = 150ns)Reduces reverse recovery charge (Qrr), lowering EMI and conduction loss in high-frequency rectifier applications
30A non-repetitive surge ratingSupports robust operation during AC line surges without catastrophic failure, reducing need for upstream fusing
RoHS-compliant lead finishTin-plated leads meet MIL-STD-202 solderability requirements and eliminate Pb-based assembly concerns
Low thermal resistance (RθJA = 95°C/W)Enables 1.0A operation at 55°C ambient without forced cooling, simplifying thermal management in compact adapters

Applications

AC/DC Adapter Input RectificationIndustrial Control Power Supply

Use Scenario: 12V/1A wall adapter converting 85–265VAC to DC using bridge or single-diode configuration.

IC Role / Device Role / Timing Role: Primary rectifier conducting during positive half-cycle; blocks reverse voltage during negative half-cycle.

Use Value: 400V VRRM provides 2× margin over 265VAC peak (375V), ensuring reliability across global mains voltages.

Use Scenario: Auxiliary 5V/12V rail generation in PLC I/O modules powered from 24VDC or 120VAC inputs.

IC Role / Device Role / Timing Role: Standby rectifier feeding linear regulator or buck converter; operates continuously at partial load.

Use Value: 5.0µA IRM at 25°C minimizes standby current draw, extending system uptime during brownout conditions.

LED Driver Bulk RectificationAppliance Main Power Conversion

Use Scenario: Off-line LED driver for commercial lighting, rectifying AC before PFC and DC/DC stages.

IC Role / Device Role / Timing Role: Input-stage diode in voltage-doubler or bridge configuration; handles 50/60Hz line frequency conduction.

Use Value: 150ns tRR prevents excessive switching loss when used in quasi-resonant topologies operating near line frequency harmonics.

Use Scenario: Main power conversion in microwave oven control board or washing machine motor drive PSU.

IC Role / Device Role / Timing Role: High-reliability rectifier exposed to noisy, high-surge industrial AC lines.

Use Value: 30A IFSM rating withstands repeated compressor or relay turn-on surges without degradation.

Equivalent & Alternatives

The following parts are listed as comparable options for similar fast recovery rectifier applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
RS1J-TVRRM = 600V, tRR = 250ns, VFM = 1.3V, same DO-41 packageHigher blocking voltage but slower recovery; better for 277VAC lighting systemsSelect RS1J-T if >400V margin required; accept 100ns longer tRR for improved surge margin
1N4937VRRM = 600V, tRR = 200ns, VFM = 1.2V, DO-41, IFSM = 30ALower VFM and faster than PR1004G-T but not RoHS-compliant (lead-bearing)Choose 1N4937 only for legacy non-RoHS production; verify compliance requirements first

Compared with RS1J-T and 1N4937, PR1004G-T offers optimal balance of 400V rating, 150ns speed, and RoHS compliance for cost-sensitive universal-input adapters-where lower VRRM reduces junction capacitance (CT = 15pF) and improves high-frequency noise immunity.

Availability

PR1004G-T is available at Aetrix Electronics and suitable for AC/DC adapters, industrial control power supplies, LED driver bulk rectification, and appliance main power conversion requiring stable component supply and long-term manufacturability.

Supply support for PR1004G-T includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, serving power management, signal integrity, and protection markets.

PR1004G-T belongs to the PR100xG fast recovery rectifier family, designed specifically for high-efficiency, high-reliability AC/DC front-end rectification in consumer and industrial power supplies.

FAQ

What is the maximum operating temperature for PR1004G-T?

The PR1004G-T has an operating junction temperature range of –65°C to +150°C. Its safe continuous operation at 1.0A average current is limited to 55°C ambient temperature unless additional heatsinking or airflow is applied, due to its 95°C/W thermal resistance and 1.3W typical power dissipation at full load.

Is PR1004G-T compatible with lead-free reflow soldering?

Yes, PR1004G-T features tin-plated leads compliant with RoHS and solderable per MIL-STD-202, Method 208. It supports standard lead-free reflow profiles (peak 260°C), though its DO-41 axial package is typically hand-soldered or wave-soldered-not reflowed-due to thermal mass and lead geometry.

How does PR1004G-T compare to standard recovery rectifiers like 1N4007?

PR1004G-T offers 150ns reverse recovery versus 30µs for 1N4007, enabling efficient operation above 20kHz. It also delivers lower forward voltage (1.3V vs. ~1.1V at low current but significantly higher at 1A), reduced leakage (5µA vs. ~50µA), and tighter VRRM tolerance-making it suitable for modern switch-mode, not linear, power supplies.

Can PR1004G-T be used in parallel for higher current handling?

No-parallel operation is not recommended without individual series resistors or active current balancing. Mismatches in VFM and thermal coupling cause current hogging; the device's 1.0A rating assumes single-device operation with defined thermal conditions. For >1A, select a higher-current part like PR2004G-T or use a multi-phase topology.

PR1004G-T Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
DO-204AL, DO-41, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Active
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io):
1A
Voltage - Forward (Vf) (Max) @ If:
1.3 V @ 1 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
150 ns
Current - Reverse Leakage @ Vr:
5 µA @ 400 V
Capacitance @ Vr, F:
15pF @ 4V, 1MHz
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
DO-41
Operating Temperature - Junction:
-65°C ~ 150°C

PR1004G-T FAQ

1.How can I place an order for PR1004G-T through Aetrix?

Please submit a Request for Quotation (RFQ) for PR1004G-T on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PR1004G-T reliable?

The price and inventory of PR1004G-T are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PR1004G-T is usually 5 days.

3.What payment methods are accepted for PR1004G-T?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PR1004G-T transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PR1004G-T?

PR1004G-T orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PR1004G-T order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PR1004G-T?

For technical support, including PR1004G-T datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PR1004G-T requirements.

6.How does Aetrix verify that PR1004G-T is sourced from the original manufacturer or authorized distributors?

All PR1004G-T products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PR1004G-T meets industry standards.

7.What is the process for return or replacement of PR1004G-T?

All PR1004G-T units undergo pre-shipment inspection (PSI). If there is an issue with PR1004G-T, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PR1004G-T part is unused and in its original packaging.

Return procedure for PR1004G-T:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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