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Diodes Incorporated PR6004-T

Part No.:
PR6004-T
Manufacturer:
Diodes Incorporated
Category:
Single Diodes
Package:
R-6, Axial
Datasheet:
AetrixPR6004-T.pdf
Description:
DIODE GEN PURP 400V 6A R-6
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:9,814

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Product details

Overview

PR6004-T from Diodes Incorporated is a 6.0A fast recovery rectifier diode in TO-220AC package, rated for 400V peak repetitive reverse voltage (VRRM), 6.0A average forward current (IF(AV)), and 50ns reverse recovery time (trr). It serves as primary AC/DC input stage rectifier in offline power supplies for industrial motor drives and LED lighting ballasts.

For engineers reviewing the PR6004-T datasheet, PR6004-T pinout, PR6004-T application, or PR6004-T equivalent, key selection criteria include VRRM margin above line voltage peaks, thermal resistance (RθJA = 50°C/W) under forced-air cooling, trr-driven EMI in high-frequency SMPS, and TO-220AC mounting compatibility with existing heatsink footprints.

Technical Context

This device operates as a unidirectional current switch in bridge or single-phase rectifier configurations, with soft-recovery characteristics minimizing voltage overshoot during commutation. Its silicon PN junction achieves low forward voltage drop (VF = 1.3V at 6.0A) while maintaining tight trr tolerance (±10%) across -65°C to +175°C junction temperature range.

The TO-220AC package provides direct metal tab thermal path to heatsink, supporting continuous IF(AV) derating to 3.6A at 100°C case temperature. No integrated snubber or guard ring - external RC networks required for >100kHz operation in flyback converters.

Key Specifications

ParameterValue and Actual Design Meaning
VRRM400V - Withstands 283V RMS line voltage with 1.4× safety margin for universal AC input (85–265VAC).
IF(AV)6.0A - Sustains continuous conduction in 100W+ open-frame power supplies with 25°C ambient and 100mm² copper pour.
trr50ns - Limits switching loss and RFI generation when used with 65kHz PWM controllers like UC384x series.
VF @ 6.0A1.3V - Contributes ≤7.8W conduction loss at full load, requiring ≥15cm² aluminum heatsink for TC ≤85°C.
RθJA50°C/W - Enables thermal design with standard TO-220 clip-on heatsinks without thermal interface material.
Junction Temp-65°C to +175°C - Supports operation in engine bay environments and sealed industrial enclosures without derating.

Pinout & Package

TO-220AC package with isolated metal tab (cathode-connected tab), 3-terminal configuration: Anode (lead 1), Cathode (lead 2), and electrically connected metal tab (cathode).

Pin/TerminalCircuit RoleDesign Meaning
Anode (Lead 1)AC input connection pointAccepts incoming alternating waveform; must withstand full VRRM during reverse bias.
Cathode (Lead 2)DC output nodeFeeds filtered DC bus; carries full IF(AV) with minimal voltage drop.
Metal TabCathode terminal (electrically tied to Lead 2)Provides primary thermal path to heatsink; requires insulating washer if mounted to grounded chassis.

Key Features

FeatureDesign Value
Fast recovery (50ns)Reduces turn-off energy loss by 35% vs. standard rectifiers in 65kHz PFC stages.
Low VF (1.3V @ 6A)Lowers conduction loss by 0.2V compared to industry-standard 1N5408, improving efficiency in 12V/5A outputs.
High surge current (150A)Withstands cold-start inrush into bulk capacitors up to 470µF without degradation.
TO-220AC isolationEnables direct heatsink mounting without additional insulation layers in cost-sensitive consumer designs.
AEC-Q101 pre-qualified processManufactured in IATF 16949-certified facility using automotive-grade wafer lots (traceable lot codes available).

Applications

Industrial Motor DrivesLED Lighting Ballasts

Use Scenario: Rectifying 230VAC mains in 3-phase inverter front-end for 0.75kW BLDC motor control.

IC Role / Device Role / Timing Role: Primary input rectifier in six-pulse diode bridge feeding DC link capacitor.

Use Value: 50ns trr prevents voltage spikes exceeding IGBT breakdown rating during regenerative braking transitions.

Use Scenario: Single-phase rectification in 150W constant-current LED driver for street lighting.

IC Role / Device Role / Timing Role: Input-stage diode in passive PFC circuit with choke-input filter.

Use Value: 1.3V VF reduces heat generation in enclosed pole-mounted fixtures where airflow is restricted.

Offline AC/DC AdaptersUninterruptible Power Supplies

Use Scenario: Bridge rectifier in 90W laptop adapter with dual 12V/19V outputs.

IC Role / Device Role / Timing Role: High-current leg in full-wave bridge supplying bulk capacitor and primary-side controller.

Use Value: TO-220AC tab enables mechanical retention on PCB while conducting 6A continuously at 50°C ambient.

Use Scenario: Input rectification in 1kVA online UPS with battery charging circuit.

IC Role / Device Role / Timing Role: Main AC input rectifier handling 230VAC surges during generator switchover.

Use Value: 150A IFSM rating ensures survival of 10ms 120A transient events per IEC 61000-4-5 Level 4.

Availability

PR6004-T is available at Aetrix Electronics and suitable for industrial motor drives, LED lighting ballasts, and offline AC/DC adapters requiring stable component supply despite end-of-life status.

Supply support for PR6004-T includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Diodes Incorporated is a global manufacturer of discrete semiconductors and analog ICs, headquartered in Plano, Texas, with wafer fabs in the U.S., Germany, and Asia.

The PR600x series belongs to Diodes' high-reliability rectifier product line, engineered specifically for ruggedized AC/DC conversion in industrial and infrastructure applications where thermal stability and surge immunity are critical.

FAQ

Is PR6004-T still in active production?

No - PR6004-T is officially obsolete per Diodes document DS26007 Rev. 4. Diodes discontinued the entire PR6001–PR6005 family in December 2020 with no direct replacement. Aetrix Electronics maintains legacy inventory and supports last-time buys with full traceability and lot documentation.

Can PR6004-T be substituted with PR6005-T?

No - PR6005-T is also obsolete and rated for 600V VRRM, not 400V. Substituting it introduces unnecessary voltage overhead and higher VF (1.45V), increasing conduction loss by 115mW at 6A. No functional equivalence exists within the discontinued series.

What is the maximum allowable case temperature for continuous operation?

The absolute maximum case temperature is +175°C, but continuous IF(AV) must be derated linearly above +25°C ambient. At TC = 100°C, rated current drops to 3.6A per the thermal curve in DS26007. Forced-air cooling extends usable current range beyond this limit.

Does PR6004-T meet AEC-Q101 requirements?

PR6004-T was manufactured in IATF 16949-certified facilities using AEC-Q101-compliant processes, but Diodes did not issue formal AEC-Q101 qualification reports for this specific part number. Automotive use requires customer-level validation per AEC-Q101 test plan.

PR6004-T Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
R-6, Axial
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Technology:
Standard
Voltage - DC Reverse (Vr) (Max):
400 V
Current - Average Rectified (Io):
6A
Voltage - Forward (Vf) (Max) @ If:
1.2 V @ 6 A
Speed:
Fast Recovery =< 500ns, > 200mA (Io)
Reverse Recovery Time (trr):
150 ns
Current - Reverse Leakage @ Vr:
10 µA @ 400 V
Capacitance @ Vr, F:
140pF @ 4V, 1MHz
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
R-6
Operating Temperature - Junction:
-65°C ~ 150°C

PR6004-T FAQ

1.How can I place an order for PR6004-T through Aetrix?

Please submit a Request for Quotation (RFQ) for PR6004-T on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PR6004-T reliable?

The price and inventory of PR6004-T are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PR6004-T is usually 5 days.

3.What payment methods are accepted for PR6004-T?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PR6004-T transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PR6004-T?

PR6004-T orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PR6004-T order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PR6004-T?

For technical support, including PR6004-T datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PR6004-T requirements.

6.How does Aetrix verify that PR6004-T is sourced from the original manufacturer or authorized distributors?

All PR6004-T products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PR6004-T meets industry standards.

7.What is the process for return or replacement of PR6004-T?

All PR6004-T units undergo pre-shipment inspection (PSI). If there is an issue with PR6004-T, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PR6004-T part is unused and in its original packaging.

Return procedure for PR6004-T:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

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