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Diodes Incorporated PT8A3230WEX

Part No.:
PT8A3230WEX
Manufacturer:
Diodes Incorporated
Category:
Power Management - Specialized
Package:
8-SOIC (0.154", 3.90mm Width)
Datasheet:
AetrixPT8A3230WEX.pdf
Description:
HEATER CONTROLLER SO-8
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:1,511

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Product details

Overview

PT8A3230WEX from Pericom Semiconductor is a mixed-signal CMOS LSI heating controller IC for automatic temperature regulation in 120V/240V appliances, featuring dual-voltage operation, NTC-based closed-loop thermal control, NTC open-circuit protection, 1-hour auto-off timer (at 60Hz), and direct SCR gate drive. It operates from 3.5–5.5V supply, supports 50/60Hz line-synchronized clock input, and delivers 2.5mA GATE output current for triac/SCR triggering.

For engineers reviewing the PT8A3230WEX datasheet, PT8A3230WEX pinout, PT8A3230WEX application, or PT8A3230WEX equivalent, key selection considerations include its dual-voltage line sensing, on-chip 2-bit ADC for NTC voltage discrimination, LED indicator logic with flash modes, SCR trigger timing alignment to AC zero-crossing, and DIP-8/SOIC-8 package compatibility for hair curler and similar portable heating systems.

Technical Context

The PT8A3230WEX integrates a 2-bit ADC to digitize NTC voltage across three thresholds (VNTC0–VNTC2) and maps them to SCR duty-cycle modulation-enabling 12.5% to 100% power delivery depending on line voltage (120V vs. 240V) and sensed temperature. Its internal state machine transitions between Reset, Heating-On, and Heating-Off states based on ON/OFF button inputs and timer expiration.

CLK input synchronizes all timing functions-including the 216,000-clock auto-off timer (≈1.2h @50Hz, ≈1h @60Hz)-and gates SCR firing to AC half-cycles. NTC2 pin provides open-detection feedback, forcing GATE disable and LED2 flash at 1/8 CLK frequency when NTC resistance exceeds 20MΩ.

Key Specifications

Parameter Value and Actual Design Meaning
Supply Voltage 3.5–5.5V - Enables direct regulation from low-dropout linear regulator without external DC-DC conversion.
Operating Temperature −20°C to +85°C - Supports full functionality inside heated appliance enclosures with ambient rise.
GATE Output Current 2.5mA sink/source - Sufficient to directly trigger medium-power SCRs (e.g., BT136, TYN612) without buffer stage.
NTC Input Thresholds VNTC0 = 0.31×VCC, VNTC1 = 0.385×VCC, VNTC2 = 0.40×VCC - Defines three discrete thermal zones for proportional power control.
Auto-Off Timer 216,000 CLK cycles - Provides precise 1.2h timeout at 50Hz or 1h at 60Hz, independent of VCC variation.
Input Leakage Current ±5µA max on NTC1/CLK - Ensures stable NTC voltage sampling without loading thermistor network.
Power Dissipation 500mW - Allows SOIC-8 operation at full ambient range without heatsinking.

Pinout & Package

PT8A3230WEX is available in lead-free, RoHS-compliant SOIC-8 (JEDEC MS-012E/AA) package, 4.7–5.1mm wide, 3.8–4.0mm body width, 1.27mm pitch.

Pin/Terminal Circuit Role Design Meaning
1 (NTC1) NTC voltage input / open detection sense Analog input for NTC divider; used by internal comparator bank to determine thermal zone.
2 (NTC2) NTC open-detection output Open-drain output pulled low when NTC >20MΩ; triggers safety shutdown and LED2 flash.
3 (CLK) AC line frequency synchronization input Accepts 50/60Hz square wave derived from mains; clocks timer and aligns SCR firing to zero-crossing.
4 (GND) Ground reference Common return for analog and digital sections; must be low-impedance path to minimize noise coupling.
5 (ON) Heating-on button input / LED1 driver output Active-low pushbutton interface; also drives LED1 anode during heating-on state with flash or constant mode.
6 (GATE) SCR/triac gate trigger output Active-high output; delivers 2.5mA to fire main heating SCR; synchronized to CLK edge.
7 (OFF) Heating-off button input / LED2 driver output Active-low off-button interface; also drives LED2 cathode (inverted relative to LED1).
8 (VDD) Positive supply input 3.5–5.5V DC supply; decoupling capacitor (≥0.1µF) required adjacent to pin for noise immunity.

Key Features

Feature Design Value
Dual-voltage line sensing Automatically detects 120V or 240V AC input via CLK amplitude analysis, adjusting SCR duty cycle to prevent overheating.
NTC open-circuit protection Disables GATE output and flashes LED2 at 1/8 CLK frequency when NTC resistance exceeds 20MΩ-preventing uncontrolled heating.
Line-synchronized SCR control Uses CLK input to time GATE pulses within AC half-cycles, minimizing EMI and enabling zero-voltage switching.
Configurable LED indication Supports flash (1/32 CLK) or constant LED1/LED2 patterns per heating state, providing user feedback without external logic.
Integrated 1-hour auto-off timer Counts 216,000 CLK edges; ensures compliance with IEC 60335-1 thermal cutoff requirements for portable heaters.

Applications

Hair Curler Control Flat Iron Thermal Management

Use Scenario: Portable handheld styling tool requiring precise surface temperature control and automatic shutoff.

IC Role / Device Role / Timing Role: Primary heating controller managing NTC feedback, SCR gate timing, and dual-LED status indication.

Use Value: Eliminates need for external microcontroller or discrete timing circuitry while meeting IEC 60335-1 thermal safety mandates.

Use Scenario: Dual-plate heating appliance with rapid thermal response and user-initiated power cycling.

IC Role / Device Role / Timing Role: Line-synchronized thermal regulator that adjusts power delivery based on real-time NTC voltage and AC frequency.

Use Value: Enables consistent plate temperature across 120V/240V regions without hardware redesign or calibration changes.

Travel-Sized Hair Dryer Electric Blanket Safety Module

Use Scenario: Compact, battery-assisted or AC-powered dryer with overheat prevention and manual on/off control.

IC Role / Device Role / Timing Role: Core thermal supervisor handling NTC monitoring, SCR triggering, and LED status signaling.

Use Value: Reduces BOM count by integrating timer, comparator, and driver functions into single SOIC-8 IC.

Use Scenario: Low-power resistive heating system requiring fail-safe open-NTC detection and timed shutdown.

IC Role / Device Role / Timing Role: Safety-critical thermal watchdog that disables heater upon NTC disconnection and enforces 1.2h maximum runtime.

Use Value: Meets UL 1363 and EN 60598-1 requirements for thermal cut-off without external watchdog IC or relay.

Equivalent & Alternatives

The following parts are listed as comparable options for similar heating controller applications.

Alternative Part Technical Difference Application Difference Selection Advice
PT8A3230PEX DIP-8 package; identical electrical specs and pinout; 4.31mm height vs. SOIC-8's 1.75mm. Better suited for through-hole prototyping or high-vibration environments where lead strength matters. Select PEX for manual assembly, legacy board compatibility, or mechanical robustness; WEX for space-constrained PCBs.
PT8A3234WEX Single-key operation (ON/OFF combined on Pin 5); same NTC/CLK/GATE functionality; no OFF button input on Pin 7. Designed for simplified UI with one tactile switch instead of two; LED2 function retained but OFF input removed. Choose WEX variant if product uses single-button interface and requires identical thermal control behavior.

Compared with PT8A3230WEX, the PEX variant offers mechanical ruggedness at the cost of PCB area, while PT8A3234WEX reduces front-panel complexity by merging controls-both retain identical thermal regulation accuracy, NTC protection, and auto-off timing.

Availability

PT8A3230WEX is available at Aetrix Electronics and suitable for hair curlers, flat irons, travel dryers, and electric blankets requiring stable component supply, RoHS-compliant packaging, and long-term thermal safety certification support.

Supply support for PT8A3230WEX includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Pericom Semiconductor (now part of Diodes Incorporated) designs high-performance interface, timing, and power management ICs for consumer, computing, and industrial markets.

The PT8A323x series belongs to Pericom's dedicated heating controller product line, engineered specifically for cost-sensitive, safety-critical thermal appliances with dual-voltage AC mains compatibility and integrated NTC protection.

FAQ

What is the function of the NTC2 pin?

NTC2 is an open-drain output that pulls low when the NTC sensor resistance exceeds 20MΩ, indicating an open circuit. This condition forces GATE disable and activates LED2 flash at 1/8 CLK frequency-providing immediate visual fault indication and preventing unsafe heating operation.

Can PT8A3230WEX operate with a 50Hz AC line only?

Yes. The device accepts 50Hz or 60Hz CLK input and scales its auto-off timer accordingly: 216,000 clock cycles equal 1.2 hours at 50Hz and 1 hour at 60Hz. All thermal control logic, including SCR duty adjustment and LED flash rates, remains fully functional at either frequency.

How does the IC differentiate between 120V and 240V line voltages?

It does not measure RMS voltage directly. Instead, it analyzes CLK input amplitude-higher amplitude indicates 240V line, lower amplitude indicates 120V-and adjusts SCR conduction window to deliver appropriate power without external voltage sensing circuitry.

Is external decoupling required on VDD?

Yes. A minimum 0.1µF ceramic capacitor must be placed between VDD and GND, as close as possible to pins 4 and 8. This suppresses high-frequency noise from SCR switching and ensures stable internal oscillator and comparator operation under load transients.

PT8A3230WEX Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
8-SOIC (0.154", 3.90mm Width)
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Applications:
Heating Controller
Current - Supply:
-
Voltage - Supply:
3.5V ~ 5.5V
Operating Temperature:
-20°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
8-SO

PT8A3230WEX FAQ

1.How can I place an order for PT8A3230WEX through Aetrix?

Please submit a Request for Quotation (RFQ) for PT8A3230WEX on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PT8A3230WEX reliable?

The price and inventory of PT8A3230WEX are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PT8A3230WEX is usually 5 days.

3.What payment methods are accepted for PT8A3230WEX?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PT8A3230WEX transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PT8A3230WEX?

PT8A3230WEX orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PT8A3230WEX order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PT8A3230WEX?

For technical support, including PT8A3230WEX datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PT8A3230WEX requirements.

6.How does Aetrix verify that PT8A3230WEX is sourced from the original manufacturer or authorized distributors?

All PT8A3230WEX products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PT8A3230WEX meets industry standards.

7.What is the process for return or replacement of PT8A3230WEX?

All PT8A3230WEX units undergo pre-shipment inspection (PSI). If there is an issue with PT8A3230WEX, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PT8A3230WEX part is unused and in its original packaging.

Return procedure for PT8A3230WEX:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

PT8A3230WEX Tags

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