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Diodes Incorporated PT8A3231PEX

Part No.:
PT8A3231PEX
Manufacturer:
Diodes Incorporated
Category:
Power Management - Specialized
Package:
8-DIP (0.300", 7.62mm)
Datasheet:
AetrixPT8A3231PEX.pdf
Description:
HEATER CONTROLLER DIP-8
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,504

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Product details

Overview

PT8A3231PEX from Pericom Semiconductor is a mixed-signal CMOS heating controller IC for automatic temperature regulation in 120V/240V appliances, featuring dual-voltage operation, NTC-based thermal sensing, NTC open-circuit protection, 1-hour auto-off timer (at 60 Hz), and direct SCR gate drive. It operates across –20°C to +85°C ambient and supports 8-pin DIP packaging.

For engineers reviewing the PT8A3231PEX datasheet, PT8A3231PEX pinout, PT8A3231PEX application, or PT8A3231PEX equivalent, key selection considerations include its integrated 2-bit ADC for NTC voltage sampling, CLK-synchronized SCR triggering, LED indicator logic with flash modes, and dual-key control interface for hair curlers and similar portable heating devices.

Technical Context

The PT8A3231PEX implements a state-machine-based thermal control architecture synchronized to AC line frequency via its CLK input (50/60 Hz). It samples NTC voltage at NTC1 using an internal 2-bit ADC referenced to VDD, comparing against three thresholds (VNTC0–VNTC2) to determine heating duty cycle and LED behavior.

Its GATE output drives an external SCR directly with active-high logic and up to 2.5 mA sink current; ON/OFF pins support two-button control with bidirectional I/O capability; NTC2 provides open-detection feedback; and the auto-off timer counts 216,000 clock cycles (≈1.2 h @50 Hz, ≈1 h @60 Hz) before disabling GATE.

Key Specifications

ParameterValue and Actual Design Meaning
Supply Voltage3.5–5.5 V - Enables direct connection to standard 5 V rail without LDO; tolerates brown-out down to 3.5 V.
Operating Temperature–20°C to +85°C - Validated for use inside heated consumer enclosures with limited airflow.
CLK Input Frequency50/60 Hz - Synchronizes timing and power control to AC mains; no external crystal required.
Auto-Off Timer1.15–1.25 h @50 Hz - Ensures safety compliance for unattended heating appliances per IEC 60335.
GATE Output Drive2.5 mA sink @5 V - Directly triggers common low-gate-threshold SCRs (e.g., BT136, TIC226) without buffer stage.
NTC Voltage ThresholdsVNTC0 = 0.31×VDD, VNTC1 = 0.385×VDD, VNTC2 = 0.40×VDD - Enables discrete temperature band detection without external comparator.
Input Leakage Current±5 µA max on NTC1/CLK - Minimizes NTC self-heating error and ensures stable threshold detection.

Pinout & Package

PT8A3231PEX is supplied in Pb-free DIP-8 package (JEDEC MS-001D/BA), with 0.3 inch body width, 9.0–9.4 mm length, and 6.2–6.6 mm width. Pin 1 is marked by notch or dot.

Pin/TerminalCircuit RoleDesign Meaning
1 NTC1Analog inputPrimary NTC voltage sense node; used for 2-bit ADC conversion and open-circuit detection.
2 NTC2Digital outputNTC open-status flag; driven low when NTC resistance exceeds 20 MΩ.
3 CLKDigital inputAC line zero-crossing reference; sets timer base and SCR firing phase alignment.
4 GNDPower returnCommon ground for analog/digital sections; must be low-impedance to avoid noise coupling into NTC path.
5 ONI/OHeating-on button input (active-low) and LED1 driver output; toggles heating state and indicates status.
6 GATEDigital outputActive-high SCR trigger signal; sourced from internal logic with 2.5 mA sink capability.
7 OFFI/OHeating-off button input (active-low) and LED2 driver output; inverted relative to LED1 per spec.
8 VDDPower supply3.5–5.5 V supply input; powers internal logic, ADC, and I/O drivers; bypass capacitor required.

Key Features

FeatureDesign Value
Dual-voltage line compatibilityAutomatically adjusts SCR conduction angle based on 120V/240V detection via CLK amplitude, eliminating manual configuration.
NTC open-circuit protectionDisables GATE output and flashes LED1 at 1/8 CLK rate when NTC1–NTC2 loop opens, preventing runaway heating.
Integrated 2-bit ADCConverts NTC1 voltage into three discrete bands (0–VNTC0, VNTC0–VNTC2, >VNTC2) to modulate SCR duty and LED flash pattern.
Two-key user interfaceON and OFF pins support momentary push-button inputs with internal pull-downs and LED drive outputs for visual feedback.
Self-timed auto-shutdownHardware timer expires after fixed 216,000 CLK cycles-no software or external components needed for safety-critical timeout.

Applications

Hair CurlerFlat Iron

Use Scenario: Portable styling tool requiring precise temperature hold and automatic shutoff after user-defined session.

IC Role / Device Role / Timing Role: Primary thermal controller managing NTC feedback, SCR power delivery, and LED status indication.

Use Value: Eliminates need for microcontroller and external comparators; reduces BOM count by integrating ADC, timer, and drive logic.

Use Scenario: Dual-plate heating appliance with independent temperature zones and safety-critical timeout.

IC Role / Device Role / Timing Role: Central heating sequencer synchronizing power delivery to AC line zero-crossings and enforcing 1.2-hour max runtime at 50 Hz.

Use Value: Meets IEC 60335-1 thermal cutoff requirements without external watchdog or relay logic.

Heat GunCurling Wand

Use Scenario: Handheld air-heating device with variable temperature settings and overheat prevention.

IC Role / Device Role / Timing Role: Analog front-end and power switch controller interpreting NTC voltage bands to adjust SCR conduction duty.

Use Value: Provides three distinct heating levels (off, low, high) via single NTC resistor-no potentiometer or digital interface needed.

Use Scenario: Compact, battery-free curling wand powered directly from AC mains with minimal PCB area.

IC Role / Device Role / Timing Role: System-on-chip thermal manager handling button input, LED feedback, SCR gating, and fault response in one 8-pin DIP.

Use Value: Enables full-function heating control in <1 cm² board space, reducing assembly cost and thermal design complexity.

Equivalent & Alternatives

The following parts are listed as comparable options for similar heating controller applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
PT8A3235WESOIC-8 package, single-key control (ON/OFF combined on Pin 5), constant LED mode onlySuitable for simplified UI where toggle functionality replaces separate ON/OFF buttonsSelect when board space is constrained and UI requires only one button with steady LED indication.
PT8A3230PEDIP-8 package, two-key control, flash-mode LED only (no constant-on option)Matches PT8A3231PEX pinout and function except LED behavior-flash vs. constant during heatingSelect when visual feedback must indicate active heating via blinking rather than solid illumination.

Compared with PT8A3231PEX, PT8A3235WE offers smaller footprint but removes dedicated OFF button support, while PT8A3230PE retains identical mechanical and electrical interface but lacks constant LED mode-both require layout or firmware adaptation for LED behavior alignment.

Availability

PT8A3231PEX is available at Aetrix Electronics and suitable for hair curlers, flat irons, heat guns, and curling wands requiring stable component supply, dual-voltage AC line compatibility, and integrated thermal safety features.

Supply support for PT8A3231PEX includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Pericom Semiconductor (now part of Diodes Incorporated) specialized in high-performance interface, timing, and power management ICs for consumer and industrial applications before acquisition in 2016.

The PT8A323x series belongs to Pericom's dedicated heating controller product line, designed specifically for cost-sensitive, safety-compliant AC-powered thermal appliances with minimal external components.

FAQ

What is the function of the NTC2 pin on PT8A3231PEX?

NTC2 is a digital output that signals NTC open-circuit condition. When NTC resistance exceeds 20 MΩ, NTC2 is driven low; otherwise it remains in high-impedance state. This enables fail-safe shutdown of the GATE output and initiates LED1 flashing at 1/8 CLK rate, satisfying basic thermal safety requirements without external circuitry.

Can PT8A3231PEX operate from a 3.3 V supply?

No. The absolute minimum VDD is 3.5 V per the Recommended Operating Conditions table. At 3.3 V, internal logic thresholds and ADC reference margins fall outside specification, risking unreliable NTC sampling, incorrect timer counting, and intermittent GATE activation. A 5 V regulated supply is recommended for guaranteed operation across temperature and voltage tolerances.

How does PT8A3231PEX detect 120V vs. 240V line voltage?

It uses CLK input amplitude analysis-not frequency. The internal circuit compares the peak voltage of the CLK signal (derived from AC line via resistive divider) against internal thresholds. Higher amplitude indicates 240 V operation, triggering narrower SCR conduction windows to limit power; lower amplitude selects wider conduction for 120 V, maintaining consistent thermal output across regions.

Is there a recommended bypass capacitor value for VDD?

Yes. A 1.0 µF X5R ceramic capacitor placed within 5 mm of Pin 8 (VDD) and Pin 4 (GND) is specified in application schematics. This stabilizes internal voltage during GATE switching transients and suppresses noise coupling into the sensitive NTC1 analog path, ensuring accurate temperature band detection and reliable timer operation.

PT8A3231PEX Specifications

Product attributes
Attribute value
Manufacturer:
Diodes Incorporated
Series:
-
Package/Case:
8-DIP (0.300", 7.62mm)
Packaging:
Tape & Reel (TR)
Product Status:
Obsolete
Applications:
Heating Controller
Current - Supply:
-
Voltage - Supply:
3.5V ~ 5.5V
Operating Temperature:
-20°C ~ 85°C (TA)
Grade:
-
Qualification:
-
Mounting Type:
Through Hole
Supplier Device Package:
8-PDIP

PT8A3231PEX FAQ

1.How can I place an order for PT8A3231PEX through Aetrix?

Please submit a Request for Quotation (RFQ) for PT8A3231PEX on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for PT8A3231PEX reliable?

The price and inventory of PT8A3231PEX are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for PT8A3231PEX is usually 5 days.

3.What payment methods are accepted for PT8A3231PEX?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for PT8A3231PEX transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for PT8A3231PEX?

PT8A3231PEX orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your PT8A3231PEX order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for PT8A3231PEX?

For technical support, including PT8A3231PEX datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your PT8A3231PEX requirements.

6.How does Aetrix verify that PT8A3231PEX is sourced from the original manufacturer or authorized distributors?

All PT8A3231PEX products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that PT8A3231PEX meets industry standards.

7.What is the process for return or replacement of PT8A3231PEX?

All PT8A3231PEX units undergo pre-shipment inspection (PSI). If there is an issue with PT8A3231PEX, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The PT8A3231PEX part is unused and in its original packaging.

Return procedure for PT8A3231PEX:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

PT8A3231PEX Tags

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