Vishay General Semiconductor - Diodes Division SA160A-E3/54
- Part No.:
- SA160A-E3/54
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Category:
- TVS Diodes
- Package:
- DO-204AC, DO-15, Axial
- Datasheet:
-
SA160A-E3/54.pdf
- Description:
- TVS DIODE 160VWM 259VC DO204AC
- Quantity:
- Payment:

- Shipping:

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Product details
Overview
SA160A-E3/54 from Vishay General Semiconductor is a unidirectional Transient Voltage Suppressor (TVS) diode in DO-15 package, designed for overvoltage protection of sensitive electronics. It features 160 V stand-off voltage (VWM), 178–197 V breakdown voltage (VBR), 259 A peak pulse current (IPPM), 196 V clamping voltage (VC) at IPPM, and 500 W peak pulse power (10/1000 µs). It is used to protect MOSFETs, ICs, and sensor signal lines against inductive switching transients in industrial and automotive systems.
For engineers reviewing the SA160A-E3/54 datasheet, SA160A-E3/54 pinout, SA160A-E3/54 application, or SA160A-E3/54 equivalent, key selection considerations include its 160 V stand-off rating, unidirectional polarity, DO-15 mechanical compatibility, AEC-Q101 qualification status, and 175 °C maximum junction temperature - all critical for robust transient suppression in high-reliability power rail and interface protection designs.
Technical Context
The SA160A-E3/54 operates as a silicon avalanche diode with glass-passivated junction, enabling fast response (<1 ns) to ESD and surge events. Its unidirectional configuration provides forward conduction path during overvoltage while maintaining low leakage (<1.0 µA at VWM) under normal operation.
It delivers 500 W peak pulse power per 10/1000 µs waveform with 0.01% duty cycle, and supports 70 A non-repetitive forward surge current (IFSM). Thermal performance is rated for -55 °C to +175 °C operating junction temperature, with steady-state power dissipation of 3.0 W on infinite heatsink at TL = 75 °C.
Key Specifications
| Parameter | Value and Actual Design Meaning |
|---|---|
| VWM | 160 V - Maximum continuous reverse working voltage before clamping begins; defines safe operating margin for 12 V–48 V DC bus protection. |
| VBR (min/max) | 178–197 V at 1.0 mA - Confirmed avalanche breakdown range; ensures predictable turn-on threshold across production lot. |
| VC @ IPPM | 196 V at 259 A - Clamped voltage during full-rated surge; determines maximum stress imposed on downstream circuitry. |
| IPPM | 259 A - Peak surge current capability under 10/1000 µs waveform; validates protection level against IEC 61000-4-5 Level 4 surges. |
| PPPM | 500 W - Peak pulse power handling; enables single-device protection for moderate-energy transients without derating. |
| TJ max. | +175 °C - Maximum junction temperature; supports operation in under-hood automotive or high-ambient industrial environments. |
| Leakage (ID) | <1.0 µA at VWM - Ultra-low reverse leakage preserves system efficiency and avoids false triggering in high-impedance sensing paths. |
Pinout & Package
Package: DO-15 (DO-204AC), axial-leaded, epoxy-molded case with matte tin-plated leads. Compliant with UL 94 V-0 flammability rating and J-STD-002/JESD 22-B102 solderability standards. Cathode indicated by color band on body.
| Pin/Terminal | Circuit Role | Design Meaning |
|---|---|---|
| Anode | Forward current entry / surge return path | Connected to protected line's low-side or ground reference; completes clamping loop during transient. |
| Cathode | Avalanche conduction terminal / high-voltage node | Connected to protected line (e.g., 160 V rail); initiates clamping when voltage exceeds VBR. |
Key Features
| Feature | Design Value |
|---|---|
| Glass-passivated junction | Enables stable, repeatable avalanche behavior and long-term reliability under repetitive surge stress. |
| 500 W peak pulse power (10/1000 µs) | Supports protection against high-energy transients without external series impedance or parallel staging. |
| AEC-Q101 qualified | Validated for automotive-grade reliability including temperature cycling, HTRB, and surge endurance testing. |
| Low incremental clamping resistance | Minimizes voltage overshoot during fast-rising transients, improving protection margin for 3.3 V/5 V logic interfaces. |
| Solder dip rated 275 °C / 10 s | Ensures robustness during wave soldering and rework without parametric shift or bond degradation. |
Applications
| Automotive Power Rail Protection | Industrial Sensor Interface Protection |
|---|---|
Use Scenario: Protecting 12 V/24 V battery-fed ECUs and body control modules from load dump and alternator ripple. IC Role / Device Role / Timing Role: Unidirectional TVS placed between power rail and chassis ground to clamp positive-going transients above 160 V. Use Value: Limits peak voltage to ≤196 V during 259 A surges, preventing damage to MCU power supplies and CAN transceivers. | Use Scenario: Safeguarding analog output lines (e.g., 4–20 mA, 0–10 V) of pressure/temperature sensors in factory automation. IC Role / Device Role / Timing Role: Connected anode-to-ground, cathode-to-signal line to suppress ESD and inductive kickback from nearby solenoids or motors. Use Value: Sub-µA leakage avoids loading high-impedance sensor outputs; 196 V clamping prevents op-amp input saturation or latch-up. |
| Telecom Line Card Surge Protection | Consumer Appliance Motor Drive Protection |
Use Scenario: Front-end protection for PoE-powered Ethernet switches and DSLAM line cards exposed to lightning-induced surges. IC Role / Device Role / Timing Role: Installed on DC input rails upstream of DC/DC converters to absorb energy from IEC 61000-4-5 combination wave surges. Use Value: 500 W rating allows single-device compliance with Level 4 (4 kV/2 kA) surge immunity without cascaded TVS stages. | Use Scenario: Suppressing back-EMF from brushed DC motors in washing machines, HVAC blowers, and power tools. IC Role / Device Role / Timing Role: Mounted across motor terminals with cathode tied to positive supply to clamp inductive spikes during PWM commutation. Use Value: Withstands 70 A non-repetitive forward surge (IFSM) and maintains <1 µA leakage at 160 V, ensuring no standby power loss. |
Equivalent & Alternatives
The following parts are listed as comparable options for similar transient voltage suppression applications.
| Alternative Part | Technical Difference | Application Difference | Selection Advice |
|---|---|---|---|
| SMAJ160A-E3/5T | Same VWM (160 V), but SMA package (surface-mount); lower IPPM (217 A) and PPPM (400 W). | Requires PCB redesign for SMT layout; better suited for space-constrained consumer boards vs. through-hole industrial assemblies. | Select SMAJ160A-E3/5T only if board real estate is constrained and surge energy is ≤400 W. |
| 1.5KE160A | Higher PPPM (1500 W), DO-201 package; larger footprint and higher VC (259 V) than SA160A-E3/54 (196 V). | Used where higher surge margin is required (e.g., outdoor telecom), but imposes greater voltage stress on protected ICs. | Choose 1.5KE160A only when system-level surge testing exceeds 500 W and clamping voltage margin permits ≥259 V. |
Compared with SMAJ160A-E3/5T and 1.5KE160A, SA160A-E3/54 offers optimal balance of through-hole manufacturability, 500 W surge capacity, and tight 196 V clamping - making it preferred for cost-sensitive, high-volume industrial and automotive power rail protection where DO-15 fitment and AEC-Q101 compliance are mandatory.
Availability
SA160A-E3/54 is available at Aetrix Electronics and suitable for automotive ECU protection, industrial sensor interface hardening, and telecom line card surge immunity requiring stable component supply and traceable sourcing.
Supply support for SA160A-E3/54 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.
Manufacturer
Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, power efficiency, and automotive qualification.
The SAxxA series is part of Vishay's TRANSZORB® TVS family, engineered specifically for robust, standardized transient suppression in harsh environments - targeting automotive, industrial, and telecom infrastructure applications demanding AEC-Q101 or high-surge immunity.
FAQ
What is the clamping voltage of SA160A-E3/54 at its rated peak pulse current?
The SA160A-E3/54 has a maximum clamping voltage (VC) of 196 V at its rated peak pulse current (IPPM) of 259 A under 10/1000 µs waveform conditions. This value is measured per JEDEC test standards and defines the upper voltage limit imposed on protected circuitry during full-rated surge events. The SA160A-E3/54 achieves this clamping performance while maintaining low incremental resistance, making it suitable for protecting 160 V nominal systems without overstressing downstream components.
Is SA160A-E3/54 qualified for automotive applications?
Yes, SA160A-E3/54 is AEC-Q101 qualified, confirming its suitability for automotive electronic systems. This qualification includes stress testing for temperature cycling, highly accelerated life testing (HALT), and surge endurance under defined transient profiles. The SA160A-E3/54 meets the reliability requirements for under-hood and cabin-mounted ECUs, body control modules, and power distribution units - provided thermal design accounts for its 175 °C maximum junction temperature. SA160A-E3/54 is explicitly listed in Vishay's AEC-Q101 qualified product documentation.
What is the reverse leakage current specification for SA160A-E3/54 at its stand-off voltage?
The SA160A-E3/54 exhibits a maximum reverse leakage current (ID) of 1.0 µA at its rated stand-off voltage (VWM) of 160 V and ambient temperature of 25 °C. This ultra-low leakage ensures minimal power loss in always-on circuits and avoids interference with high-impedance sensor inputs or precision reference nodes. Leakage remains within specification across the full operating temperature range (-55 °C to +175 °C), supporting reliable performance in wide-temperature industrial deployments. The SA160A-E3/54 achieves this via tightly controlled silicon processing and glass passivation.
Does SA160A-E3/54 have polarity marking, and how is it identified?
Yes, SA160A-E3/54 is a unidirectional TVS diode and features a visible cathode band - a distinct colored stripe (typically black or dark gray) located near one end of the DO-15 epoxy body. This band identifies the cathode terminal, which must be connected toward the higher-potential side of the protected circuit (e.g., to the 160 V rail), while the anode connects to ground or low-side reference. The SA160A-E3/54 datasheet confirms this marking convention and specifies that bidirectional variants (e.g., SA160CA) omit the band entirely - so the presence of the band on SA160A-E3/54 definitively indicates unidirectional functionality.
What is the maximum junction temperature rating for SA160A-E3/54, and how does it impact thermal design?
The SA160A-E3/54 has a maximum junction temperature (TJ) rating of +175 °C, allowing operation in high-ambient environments such as engine compartments or enclosed industrial enclosures. This rating requires proper thermal management: at lead temperature (TL) of 75 °C, its steady-state power dissipation is limited to 3.0 W. Designers must ensure adequate copper area, lead length (≥9.5 mm recommended), and airflow to avoid exceeding TJ under sustained surge or elevated ambient conditions. The SA160A-E3/54's thermal performance is validated per JEDEC JESD51-2 and documented in Fig. 5 of its official datasheet.
SA160A-E3/54 Specifications
- Product attributes
- Attribute value
- Manufacturer:
- Vishay General Semiconductor - Diodes Division
- Package/Case:
- DO-204AC, DO-15, Axial
- Series:
- TransZorb®
- Packaging:
- Tape & Reel (TR)
- Product Status:
- Active
- Type:
- Zener
- Unidirectional Channels:
- 1
- Bidirectional Channels:
- -
- Voltage - Reverse Standoff (Typ):
- 160V
- Voltage - Breakdown (Min):
- 178V
- Voltage - Clamping (Max) @ Ipp:
- 259V
- Current - Peak Pulse (10/1000µs):
- 1.9A
- Power - Peak Pulse:
- 500W
- Power Line Protection:
- No
- Applications:
- General Purpose
- Capacitance @ Frequency:
- -
- Operating Temperature:
- -55°C ~ 175°C (TJ)
- Grade:
- -
- Qualification:
- -
- Mounting Type:
- Through Hole
- Supplier Device Package:
- DO-204AC (DO-15)
SA160A-E3/54 FAQ
1.How can I place an order for SA160A-E3/54 through Aetrix?
Please submit a Request for Quotation (RFQ) for SA160A-E3/54 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.
2.Are the price and stock information for SA160A-E3/54 reliable?
The price and inventory of SA160A-E3/54 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SA160A-E3/54 is usually 5 days.
3.What payment methods are accepted for SA160A-E3/54?
We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SA160A-E3/54 transactions.
Note: Certain payment methods may incur a processing fee.
4.How is shipping managed for SA160A-E3/54?
SA160A-E3/54 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.
Once your SA160A-E3/54 order is processed, you will receive an email with the shipment details and tracking number.
Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.
5.How can I obtain technical support or documentation for SA160A-E3/54?
For technical support, including SA160A-E3/54 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SA160A-E3/54 requirements.
6.How does Aetrix verify that SA160A-E3/54 is sourced from the original manufacturer or authorized distributors?
All SA160A-E3/54 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SA160A-E3/54 meets industry standards.
7.What is the process for return or replacement of SA160A-E3/54?
All SA160A-E3/54 units undergo pre-shipment inspection (PSI). If there is an issue with SA160A-E3/54, returns or replacements are accepted under the following conditions:
1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.
2.The issue is reported within 90 days of delivery.
3.The SA160A-E3/54 part is unused and in its original packaging.
Return procedure for SA160A-E3/54:
1.Submit a request within 90 days.
2.Obtain a Return Material Authorization (RMA) from Aetrix.
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