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Vishay General Semiconductor - Diodes Division SM5A27HM3/I

Part No.:
SM5A27HM3/I
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-218AC
Datasheet:
AetrixSM5A27HM3/I.pdf
Description:
TVS DIODE 22VWM 40VC DO218AB
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,307

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Product details

Overview

SM5A27HM3/I from Vishay General Semiconductor is a unidirectional surface-mount PAR® Transient Voltage Suppressor designed for automotive load dump protection. It features a 27 V breakdown voltage (VBR = 24–30 V), 3600 W peak pulse power (10/1000 μs), 22 V working stand-off voltage (VWM), 70 A peak pulse current (IPPM), and AEC-Q101 qualification for under-hood electronics.

For engineers reviewing the SM5A27HM3/I datasheet, SM5A27HM3/I pinout, SM5A27HM3/I application, or SM5A27HM3/I equivalent, key selection criteria include its DO-218AC package thermal performance (RθJM = 0.45 °C/W), TJ = 175 °C operation, ISO 7637-2 compliance, low leakage (<0.2 μA at 25 °C), and unidirectional clamping behavior in high-reliability 12 V/24 V automotive systems.

Technical Context

This TVS diode uses passivated anisotropic rectifier technology to deliver stable clamping under repetitive surge stress. Its junction passivation enables reliable operation up to TJ = 175 °C and meets MSL Level 1 (245 °C peak reflow), supporting automated SMT assembly in automotive ECUs.

The device exhibits a clamping voltage of ≤40.0 V at 55 A (10/10 ms waveform) and forward voltage ≤1.0 V at 6.0 A, enabling low-loss transient suppression in power rail protection circuits. Polarity is fixed: heatsink is anode, cathode is lead 1 - critical for correct PCB layout orientation in load-dump paths.

Key Specifications

Parameter Value and Actual Design Meaning
VBR 24–30 V at 10 mA - ensures precise breakdown initiation above 22 V system nominal, avoiding false triggering during transients.
VWM 22 V - maximum continuous reverse voltage before conduction; sets safe operating margin below 24 V automotive battery peaks.
PPPM (10/1000 μs) 3600 W - sustains high-energy load dump surges without failure, per ISO 7637-2 Pulse 5a requirements.
IPPM 70 A - peak surge current handling capability directly supports clamp performance at defined VC ≤40.0 V.
TJ max. 175 °C - enables placement near hot components (e.g., power MOSFETs, DC/DC converters) in engine control modules.
RθJM 0.45 °C/W - low junction-to-mount thermal resistance allows efficient heat transfer to PCB copper pour or metal heatsink.
Leakage (TJ = 175 °C) ≤10.0 μA - minimal standby power loss and signal integrity impact in always-on vehicle networks.

Pinout & Package

Package: DO-218AC - surface-mount, anode-heatsink configuration with matte tin-plated leads, UL 94 V-0 molding compound, and JESD 201 Class 2 whisker resistance.

Pin/Terminal Circuit Role Design Meaning
Lead 1 (cathode) Cathode terminal Connected to protected circuit node; carries full surge current during clamping; must route away from sensitive analog traces.
Lead 2 / Metal heatsink (anode) Anode terminal + thermal path Electrically tied to system ground or low-impedance return; primary thermal interface to PCB copper pour or chassis.

Key Features

Feature Design Value
AEC-Q101 qualified Validated for automotive-grade reliability across temperature cycling, humidity, and mechanical shock per JEDEC standards.
ISO 7637-2 compliant Withstands standardized load dump pulses (Pulse 5a) without degradation - essential for 12 V/24 V vehicle electrical systems.
DO-218AC package Enables high-power dissipation in compact footprint (5.0 × 3.5 mm); optimized for thermal coupling to PCB copper area.
Low VF (≤1.0 V @ 6 A) Minimizes forward conduction loss during bidirectional surge events, reducing self-heating during repeated clamping.
Junction passivation Prevents parametric drift and leakage increase under high-temperature bias stress, ensuring long-term stability in engine bay environments.

Applications

Engine Control Unit (ECU) Power Input Protection Body Control Module (BCM) CAN Bus Power Rail

Use Scenario: Protects 12 V supply input of engine ECU against alternator load dump surges up to 40 V.

IC Role / Device Role / Timing Role: Unidirectional TVS clamps reverse-polarity transients while maintaining low leakage during normal operation.

Use Value: Prevents damage to downstream DC/DC regulators and microcontrollers by limiting VC to ≤40.0 V at 55 A, with TJ derating support up to 175 °C.

Use Scenario: Shields BCM power rail feeding isolated CAN transceivers from battery line transients.

IC Role / Device Role / Timing Role: Fast-response voltage clamp placed upstream of LDOs supplying CAN PHYs.

Use Value: Ensures uninterrupted CAN communication during ignition cycling by suppressing sub-100 ns spikes with <0.2 μA leakage at 25 °C.

Start-Stop System Battery Interface Electric Power Steering (EPS) Motor Driver Supply

Use Scenario: Guards start-stop controller's main 12 V input against repeated cranking-induced voltage reversals and surges.

IC Role / Device Role / Timing Role: Primary overvoltage protector on high-current battery feed, mounted directly to copper pour.

Use Value: Delivers 3600 W pulse handling with RθJM = 0.45 °C/W, enabling thermal survival during frequent 10/1000 μs surges in urban driving cycles.

Use Scenario: Protects H-bridge driver IC supply rails from inductive kickback generated by EPS motor commutation.

IC Role / Device Role / Timing Role: High-surge-capable TVS placed at motor driver power entry point, anode grounded to chassis.

Use Value: Clamps transients to ≤40.0 V within nanoseconds, preventing latch-up or gate oxide damage in 40 V-rated MOSFET drivers.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ27A Lower PPPM (400 W), SMA package (RθJA = 110 °C/W), no AEC-Q101 qualification Not suitable for under-hood automotive use; limited to industrial or consumer board-level protection Select only for cost-sensitive non-automotive designs where 3600 W surge rating and 175 °C operation are unnecessary.
TPSMD27 Same DO-218AC package, but bidirectional (±27 V), higher VWM (22.5 V), lower IPPM (65 A) Applicable where symmetrical surge protection (e.g., data lines) is required; not optimized for unidirectional load dump Choose only if bidirectional clamping is mandated; otherwise SM5A27HM3/I provides superior unidirectional energy handling and thermal robustness.

Compared with SMAJ27A and TPSMD27, the SM5A27HM3/I delivers 9× higher peak pulse power, certified automotive reliability, and superior thermal coupling - making it the preferred choice for mission-critical 12 V/24 V load dump protection where sustained surge energy and junction temperature stability are design priorities.

Availability

SM5A27HM3/I is available at Aetrix Electronics and suitable for automotive engine control units, body control modules, and electric power steering systems requiring stable component supply, AEC-Q101 compliance, and high-temperature surge resilience.

Supply support for SM5A27HM3/I includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in high-reliability diodes, MOSFETs, and passive components for automotive, industrial, and computing markets.

The SM5A27HM3/I belongs to Vishay's PAR® (Protection Advanced Rectifier) TVS family, engineered specifically for high-energy automotive transients including ISO 7637-2 load dump, with emphasis on thermal robustness and AEC-Q101 validation.

FAQ

What is the polarity configuration of the SM5A27HM3/I?

The SM5A27HM3/I is a unidirectional TVS diode with fixed polarity: the metal heatsink (lead 2) is the anode, and lead 1 is the cathode. This configuration must be observed during PCB layout to ensure correct clamping direction - the anode connects to system ground or low-impedance return, and the cathode connects to the protected line. Reversing polarity prevents proper surge suppression and may cause device failure.

Does the SM5A27HM3/I meet automotive qualification standards?

Yes, the SM5A27HM3/I is AEC-Q101 qualified and rated for operation from –55 °C to +175 °C. It also meets ISO 7637-2 for load dump immunity and MSL Level 1 per J-STD-020 (245 °C peak reflow). These qualifications confirm its suitability for under-hood automotive applications such as engine control units and electric power steering systems where reliability under thermal and electrical stress is mandatory.

What is the clamping voltage of the SM5A27HM3/I at rated surge current?

The SM5A27HM3/I has a maximum clamping voltage (VC) of 40.0 V when subjected to a 55 A, 10/10 ms exponentially decaying surge current. This value is measured at TA = 25 °C and defines the upper voltage limit imposed on the protected circuit during worst-case transient events - critical for ensuring downstream ICs (e.g., microcontrollers, CAN transceivers) remain within absolute maximum ratings.

How does the DO-218AC package of the SM5A27HM3/I improve thermal performance?

The DO-218AC package of the SM5A27HM3/I integrates a large metal heatsink as the anode terminal, achieving a typical junction-to-mount thermal resistance (RθJM) of 0.45 °C/W. This enables direct thermal conduction from the silicon die to PCB copper pours or chassis ground planes - significantly outperforming standard SMA or SMB packages - and supports sustained 5 W power dissipation with minimal temperature rise in high-density automotive layouts.

Can the SM5A27HM3/I replace older SMAJ-series TVS diodes in automotive designs?

No, the SM5A27HM3/I is not a drop-in replacement for SMAJ-series devices due to fundamental differences in package (DO-218AC vs. SMA), thermal performance (RθJM = 0.45 °C/W vs. RθJA ≈ 110 °C/W), and surge rating (3600 W vs. 400 W). While both suppress 27 V transients, the SM5A27HM3/I requires revised PCB layout for its anode-heatsink mounting and delivers order-of-magnitude higher energy handling - necessitating full revalidation in any legacy design migration.

SM5A27HM3/I Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-218AC
Series:
PAR®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
22V
Voltage - Breakdown (Min):
24V
Voltage - Clamping (Max) @ Ipp:
40V
Current - Peak Pulse (10/1000µs):
55A
Power - Peak Pulse:
3600W (3.6kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-218AC

SM5A27HM3/I FAQ

1.How can I place an order for SM5A27HM3/I through Aetrix?

Please submit a Request for Quotation (RFQ) for SM5A27HM3/I on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SM5A27HM3/I reliable?

The price and inventory of SM5A27HM3/I are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SM5A27HM3/I is usually 5 days.

3.What payment methods are accepted for SM5A27HM3/I?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SM5A27HM3/I transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SM5A27HM3/I?

SM5A27HM3/I orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SM5A27HM3/I order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SM5A27HM3/I?

For technical support, including SM5A27HM3/I datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SM5A27HM3/I requirements.

6.How does Aetrix verify that SM5A27HM3/I is sourced from the original manufacturer or authorized distributors?

All SM5A27HM3/I products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SM5A27HM3/I meets industry standards.

7.What is the process for return or replacement of SM5A27HM3/I?

All SM5A27HM3/I units undergo pre-shipment inspection (PSI). If there is an issue with SM5A27HM3/I, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SM5A27HM3/I part is unused and in its original packaging.

Return procedure for SM5A27HM3/I:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SM5A27HM3/I Tags

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