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Vishay General Semiconductor - Diodes Division SM5S85CAHM3/I

Part No.:
SM5S85CAHM3/I
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-218AB
Datasheet:
AetrixSM5S85CAHM3/I.pdf
Description:
3600 W BI-DIRECTIONAL TVS IS DO-
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,000

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Product details

Overview

SM5S85CAHM3/I from Vishay General Semiconductor is a bidirectional surface-mount PAR® transient voltage suppressor (TVS) diode in DO-218AC package, with 94.4 V minimum breakdown voltage, 85 V stand-off voltage, and 3600 W peak pulse power (10/1000 µs). It delivers 26.3 A peak pulse current and clamps to 137 V at rated surge, meeting AEC-Q101 qualification for automotive load dump protection.

For engineers reviewing the SM5S85CAHM3/I datasheet, SM5S85CAHM3/I pinout, SM5S85CAHM3/I application, or SM5S85CAHM3/I equivalent, this device is selected for high-reliability 12 V/24 V automotive power rail protection where TJ = 175 °C operation, ISO 7637-2 compliance, and low leakage (<10 µA at VWM) are critical design requirements.

Technical Context

The SM5S85CAHM3/I employs a silicon avalanche structure optimized for fast response (<1 ns) to transients induced by inductive switching and load dump events. Its bidirectional configuration enables symmetrical clamping without polarity sensitivity, and its DO-218AC package integrates a metal heatsink terminal for low RθJM (0.45 °C/W) and enhanced thermal robustness.

Designed for automotive-grade reliability, it operates across -55 °C to +175 °C junction temperature range, meets MSL Level 1 per J-STD-020, and passes JESD201 Class 2 whisker testing. Its 5 W steady-state power dissipation and 65 °C/W RθJA support operation on standard FR-4 PCBs with minimal heatsinking.

Key Specifications

ParameterValue and Actual Design Meaning
VBR (min)94.4 V - Ensures reliable triggering above normal 24 V system overvoltage thresholds
VWM85 V - Sustains continuous reverse bias up to battery+load dump pre-clamp level
IPPM (10/1000 µs)26.3 A - Supports high-energy surge handling per ISO 7637-2 Pulse 5a/b
VC @ IPPM137 V - Limits downstream IC stress during worst-case 3600 W transient event
TJ max+175 °C - Enables under-hood placement without derating in engine control units
PolarityBidirectional - Eliminates orientation concerns during automated assembly
PackageDO-218AC - Metal heatsink terminal reduces thermal resistance to 0.45 °C/W

Pinout & Package

DO-218AC package features two terminals: Lead 1 (anode/cathode indeterminate due to bidirectionality) and Lead 2 (metal heatsink tab), mounted on FR-4 PCB using standard IPC-7351 footprint. The heatsink tab provides primary thermal path to PCB copper.

Pin/TerminalCircuit RoleDesign Meaning
Lead 1Anode/Cathode (bidirectional)No polarity marking required; symmetric conduction in either direction
Lead 2 / Metal Heatsink TabThermal & Electrical Return PathPrimary heat extraction node; must be soldered to large copper pour for RθJM = 0.45 °C/W

Key Features

FeatureDesign Value
AEC-Q101 qualifiedValidated for automotive electronics per stress test conditions including HTGB, HTRB, and TCT
ISO 7637-2 compliantWithstands load dump pulses up to 60 V/350 ms (Pulse 5a) and 76 V/400 ms (Pulse 5b)
RθJM = 0.45 °C/WEnables >90% of surge energy to dissipate through heatsink tab into PCB plane
Leakage <10 µA @ VWMMinimizes standby current draw in always-on vehicle modules (e.g., body controllers)
Halogen-free, RoHS-compliant (M3)Meets automotive material compliance standards including ELV and IMDS reporting

Applications

Engine Control Unit (ECU) Power Input ProtectionAutomotive Infotainment Power Rail Clamp

Use Scenario: Protects ECU microcontroller and CAN transceivers from 24 V truck load dump surges up to 60 V/350 ms.

IC Role / Device Role / Timing Role: Primary clamping element on main 24 V input rail, activated within <1 ns of overvoltage onset.

Use Value: Clamps to 137 V while sustaining 26.3 A peak current, limiting stress on downstream 16 V-rated DC-DC converters.

Use Scenario: Shields infotainment head unit power supply from alternator-induced transients during ignition cycling.

IC Role / Device Role / Timing Role: Bidirectional TVS placed between fuse output and DC-DC input, operating continuously at 13.5 V nominal.

Use Value: 85 V VWM avoids false triggering during cold-crank dips and cranking spikes, while 175 °C rating supports under-dash mounting.

ADAS Camera Module Surge SuppressionElectric Power Steering (EPS) Motor Driver Protection

Use Scenario: Safeguards 12 V camera module against ISO 16750-2 supply voltage transients during battery jump-starts.

IC Role / Device Role / Timing Role: Final-stage transient clamp before LDO regulator input, placed adjacent to connector entry point.

Use Value: 3600 W PPPM rating handles 10/1000 µs spikes without degradation; DO-218AC metal tab ensures stable thermal performance at 85 °C ambient.

Use Scenario: Absorbs inductive kickback from 24 V EPS motor windings during PWM switching transitions.

IC Role / Device Role / Timing Role: Parallel-connected TVS across H-bridge high-side and low-side FET drains.

Use Value: Bidirectional operation eliminates need for dual unidirectional devices; 137 V clamping prevents FET avalanche failure during 100 A+ motor stall events.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative PartTechnical DifferenceApplication DifferenceSelection Advice
SMAJ85CA-E3/5AUnidirectional; SMA package; lower PPPM (400 W); VC = 137 V at 2.9 ALimited to single-polarity rails; insufficient for automotive load dump energySelect only for low-energy industrial 12 V logic rail protection
TPSMD85AUnidirectional; DO-214AB package; PPPM = 3000 W (10/1000 µs); VC = 137 V at 22 ALower surge rating; not AEC-Q101 qualified; no 175 °C ratingAcceptable for non-automotive 24 V systems with reduced surge severity

Compared with SMAJ85CA-E3/5A and TPSMD85A, the SM5S85CAHM3/I uniquely combines AEC-Q101 qualification, 3600 W surge capability, bidirectional symmetry, and 175 °C operation-making it the only option suitable for front-end protection in automotive ECUs and ADAS modules requiring full ISO 7637-2 compliance.

Availability

SM5S85CAHM3/I is available at Aetrix Electronics and suitable for automotive ECU design, ADAS camera power conditioning, and electric power steering (EPS) motor driver protection requiring stable component supply and long-term lifecycle assurance.

Supply support for SM5S85CAHM3/I includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and TVS devices with emphasis on automotive, industrial, and computing applications.

The SM5SxxCA family is engineered specifically for high-energy automotive transient suppression, targeting load dump and inductive switching events in 12 V and 24 V systems with AEC-Q101 validation and extended temperature operation.

FAQ

What is the maximum clamping voltage of the SM5S85CAHM3/I at its rated peak pulse current?

The SM5S85CAHM3/I has a maximum clamping voltage (VC) of 137 V when subjected to its rated 26.3 A peak pulse current (IPPM) under the 10/1000 µs waveform condition. This value is measured per Figure 4 in the Vishay datasheet 98458 and defines the upper voltage limit imposed on protected circuitry during worst-case surge events.

Is the SM5S85CAHM3/I suitable for 24 V automotive systems experiencing load dump events?

Yes, the SM5S85CAHM3/I is explicitly designed for 24 V automotive load dump protection. With an 85 V stand-off voltage (VWM) and 94.4–104 V breakdown range, it remains non-conductive during normal operation and triggers reliably during ISO 7637-2 Pulse 5a/b events. Its 3600 W peak pulse power rating exceeds typical load dump energy requirements.

Does the SM5S85CAHM3/I require polarity-aware PCB layout?

No, the SM5S85CAHM3/I is a bidirectional TVS diode with no cathode band marking and symmetric electrical characteristics. Its DO-218AC package has identical terminal behavior in both directions, eliminating orientation constraints during pick-and-place assembly and simplifying layout for differential or floating rail applications.

What thermal performance can be expected from the SM5S85CAHM3/I on a standard FR-4 PCB?

When mounted per JEDEC 51-2A on a standard FR-4 board with recommended pad layout, the SM5S85CAHM3/I exhibits RθJA = 65 °C/W. With its metal heatsink tab (Lead 2), it achieves RθJM = 0.45 °C/W - meaning >90% of surge heat transfers directly from junction to PCB copper, enabling sustained operation at 175 °C junction temperature.

How does the HM3 suffix in SM5S85CAHM3/I affect its compliance and reliability?

"HM3" denotes halogen-free, RoHS-compliant construction with matte tin-plated leads that pass JESD201 Class 2 whisker testing, and AEC-Q101 qualification. This suffix confirms the SM5S85CAHM3/I meets automotive material and process reliability standards - including high-temperature storage life, temperature cycling, and mechanical shock - required for under-hood deployment.

SM5S85CAHM3/I Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-218AB
Series:
PAR®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
85V
Voltage - Breakdown (Min):
94.4V
Voltage - Clamping (Max) @ Ipp:
137V
Current - Peak Pulse (10/1000µs):
26.3A
Power - Peak Pulse:
3600W (3.6kW)
Power Line Protection:
No
Applications:
-
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 175°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-218AB

SM5S85CAHM3/I FAQ

1.How can I place an order for SM5S85CAHM3/I through Aetrix?

Please submit a Request for Quotation (RFQ) for SM5S85CAHM3/I on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SM5S85CAHM3/I reliable?

The price and inventory of SM5S85CAHM3/I are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SM5S85CAHM3/I is usually 5 days.

3.What payment methods are accepted for SM5S85CAHM3/I?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SM5S85CAHM3/I transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SM5S85CAHM3/I?

SM5S85CAHM3/I orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SM5S85CAHM3/I order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SM5S85CAHM3/I?

For technical support, including SM5S85CAHM3/I datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SM5S85CAHM3/I requirements.

6.How does Aetrix verify that SM5S85CAHM3/I is sourced from the original manufacturer or authorized distributors?

All SM5S85CAHM3/I products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SM5S85CAHM3/I meets industry standards.

7.What is the process for return or replacement of SM5S85CAHM3/I?

All SM5S85CAHM3/I units undergo pre-shipment inspection (PSI). If there is an issue with SM5S85CAHM3/I, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SM5S85CAHM3/I part is unused and in its original packaging.

Return procedure for SM5S85CAHM3/I:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SM5S85CAHM3/I Tags

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