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Vishay General Semiconductor - Diodes Division SMAJ160CAHM3/I

Part No.:
SMAJ160CAHM3/I
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixSMAJ160CAHM3/I.pdf
Description:
TVS DIODE 160VWM 259VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:7,895

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Product details

Overview

SMAJ160CAHM3/I from Vishay General Semiconductor is a bidirectional surface-mount Transient Voltage Suppressor (TVS) diode in SMA (DO-214AC) package, designed for clamping voltage transients on power and signal lines. It features a 160 V stand-off voltage (VWM), 178–197 V breakdown voltage (VBR) at 1 mA test current, 259 V maximum clamping voltage (VC) at 1.2 A peak pulse current (IPPM), and 400 W peak pulse power rating with 10/1000 μs waveform - used to protect MOSFETs, ICs, and sensor interfaces in automotive and industrial systems.

For engineers reviewing the SMAJ160CAHM3/I datasheet, SMAJ160CAHM3/I pinout, SMAJ160CAHM3/I application, or SMAJ160CAHM3/I equivalent, key selection criteria include bidirectional clamping capability, AEC-Q101 qualification (HM3 suffix), halogen-free RoHS compliance, thermal resistance (RθJA = 120 °C/W), and compatibility with automated SMT placement on standard PCB pad layouts.

Technical Context

This TVS diode operates symmetrically in both directions due to its bidirectional construction, enabling protection of AC-coupled or differential signal paths without polarity concerns. Its glass-passivated junction ensures stable breakdown behavior and low leakage (<1.0 μA at VWM), while the SMA package supports high surge current handling (IFSM = 40 A) and meets MSL Level 1 reflow requirements (260 °C peak).

The device delivers consistent clamping performance across -55 °C to +150 °C operating junction temperature range, with temperature coefficient of VBR at +0.108 %/°C. Derating curves confirm usable pulse power down to ~250 W at 75 °C ambient, maintaining robustness in thermally constrained environments such as engine control units or power supply rails.

Key Specifications

Parameter Value and Actual Design Meaning
VWM 160 V - Maximum continuous reverse working voltage before clamping initiates; defines safe operating margin for 12 V–48 V DC bus or 100 V AC line applications.
VBR min/max 178 V / 197 V at IT = 1 mA - Confirmed breakdown threshold range ensures predictable turn-on during overvoltage events without premature conduction.
VC @ IPPM 259 V at IPPM = 1.2 A (10/1000 μs) - Clamped voltage level limits stress on downstream components during transient suppression.
PPPM 400 W - Peak pulse power handling capacity under standardized surge waveform; sufficient for IEC 61000-4-5 Level 3 (1 kV/2 Ω) surges.
ID @ VWM <1.0 μA - Ultra-low reverse leakage preserves signal integrity and minimizes standby power loss in battery-powered sensor nodes.
TJ max. +150 °C - Enables deployment in under-hood automotive electronics and industrial motor drives with elevated ambient temperatures.
RθJA 120 °C/W - Thermal resistance value guides PCB copper pad sizing (0.2" × 0.2") to maintain junction temperature within safe limits during repetitive surges.

Pinout & Package

Package: SMA (DO-214AC), surface-mount, halogen-free, RoHS-compliant, AEC-Q101 qualified (HM3 suffix). Matte tin-plated leads, MSL Level 1, 260 °C reflow compatible.

Pin/Terminal Circuit Role Design Meaning
Anode Current entry terminal in forward bias; common node for bidirectional conduction path Connected to protected line; no polarity marking required - symmetrical operation eliminates orientation dependency during placement.
Cathode Current exit terminal in forward bias; second terminal of bidirectional structure Paired with Anode to form voltage-clamping junction; terminals are interchangeable in circuit layout for bidirectional protection.

Key Features

Feature Design Value
Bidirectional clamping Enables single-device protection of AC signals, differential buses (e.g., CAN, RS-485), or ungrounded power rails without external polarity management.
AEC-Q101 qualification Validated reliability for automotive applications including engine control, body electronics, and ADAS sensors under temperature cycling, humidity, and mechanical shock stress.
400 W peak pulse power Supports immunity to high-energy transients per ISO 7637-2 Pulse 1/2a/3a and IEC 61000-4-5 surge standards without derating below 78 V.
Low incremental surge resistance Minimizes voltage overshoot during fast-rising transients (e.g., inductive switch-off), improving protection margin for sensitive gate drivers and microcontrollers.
MSL Level 1 moisture sensitivity Allows unlimited floor life and standard reflow profile usage without baking, reducing manufacturing complexity and cost in high-volume SMT lines.

Applications

Automotive Power Rail Protection Industrial Sensor Interface Protection

Use Scenario: Suppresses load-dump and jump-start transients on 12 V/24 V vehicle battery lines feeding ECUs and infotainment systems.

IC Role / Device Role / Timing Role: Bidirectional TVS clamp placed between power rail and ground to limit voltage excursions to ≤259 V during 100 ms load-dump events.

Use Value: Prevents latch-up or permanent damage to PMICs and microcontrollers by holding rail voltage within safe operating area during ISO 16750-2 compliant surges.

Use Scenario: Shields analog front-end inputs of pressure, temperature, and position sensors exposed to ESD and cable discharge events in factory automation.

IC Role / Device Role / Timing Role: Low-leakage (≤1 μA) bidirectional suppressor installed across differential sensor outputs (e.g., 4–20 mA loop or Wheatstone bridge) to absorb ±8 kV HBM ESD.

Use Value: Maintains measurement accuracy and avoids false triggering by limiting transient-induced offset shifts to sub-mV levels during field deployment.

Telecom Line Surge Protection Consumer Device USB/Power Port Protection

Use Scenario: Protects Ethernet PHY interfaces and PoE injectors against lightning-induced surges entering via RJ45 connectors in outdoor telecom equipment.

IC Role / Device Role / Timing Role: Paired SMAJ160CAHM3/I devices configured in common-mode configuration across twisted-pair lines to clamp mode-specific overvoltages.

Use Value: Achieves IEC 61000-4-5 Level 4 (4 kV line-earth) immunity without sacrificing signal bandwidth due to low junction capacitance (~50 pF at 0 V).

Use Scenario: Safeguards USB-C power delivery circuits and auxiliary charging ports in laptops and portable medical devices from accidental 24 V adapter misconnection.

IC Role / Device Role / Timing Role: Standoff-rated TVS placed between VBUS and GND to activate only above 160 V, avoiding interference with normal 5–20 V PD negotiation.

Use Value: Eliminates need for secondary overvoltage cutoff ICs by providing self-contained, passive protection that responds in <1 ns to overvoltage faults.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ160CAHE3/I Same electrical specs, but RoHS-compliant commercial grade (not AEC-Q101 qualified); uses standard tin plating without halogen-free constraint. Lacks automotive qualification; suitable for industrial/commercial designs where AEC-Q101 is not mandated. Select SMAJ160CAHE3/I when cost optimization is prioritized and automotive reliability testing is unnecessary.
SMBJ160CAHM3/I Same VWM/VBR/VC ratings, but SMB (DO-214AA) package - 25 % larger footprint, lower RθJA (90 °C/W), higher IPPM (1.5 A). Better thermal performance and surge margin; requires larger PCB area and different stencil design. Choose SMBJ160CAHM3/I when higher surge repetition rate or extended thermal margin is required in space-tolerant layouts.

Compared with SMAJ160CAHM3/I, SMAJ160CAHE3/I offers identical clamping behavior without automotive qualification, while SMBJ160CAHM3/I provides superior thermal dissipation and surge current capacity at the expense of board space - enabling trade-offs between reliability, footprint, and qualification scope.

Availability

SMAJ160CAHM3/I is available at Aetrix Electronics and suitable for automotive electronics, industrial sensor systems, telecom infrastructure, and consumer power port protection requiring stable component supply and long-term lifecycle support.

Supply support for SMAJ160CAHM3/I includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability, efficiency, and application-specific performance.

The SMAJ series was developed for high-reliability transient suppression in harsh environments, targeting automotive, industrial, and telecom applications where robustness against ESD, EFT, and surge events is mission-critical.

FAQ

What is the clamping voltage of SMAJ160CAHM3/I under standard surge conditions?

The SMAJ160CAHM3/I exhibits a maximum clamping voltage (VC) of 259 V when subjected to a 10/1000 μs waveform with a peak pulse current (IPPM) of 1.2 A. This value is measured per JEDEC standards and reflects worst-case voltage seen by protected circuitry during transient events - critical for ensuring downstream ICs remain within absolute maximum ratings. The SMAJ160CAHM3/I maintains this clamping performance across its full operating temperature range (-55 °C to +150 °C).

Is SMAJ160CAHM3/I suitable for automotive applications?

Yes, SMAJ160CAHM3/I is AEC-Q101 qualified and specifically designed for automotive use, as confirmed by its HM3 suffix denoting halogen-free, RoHS-compliant, and AEC-Q101 qualified construction. It meets requirements for engine control modules, body electronics, and ADAS sensor interfaces exposed to load dump, jump start, and ISO 7637-2 transients. The SMAJ160CAHM3/I undergoes rigorous stress testing including temperature cycling, humidity, and mechanical shock per AEC-Q101 Rev D.

How does the bidirectional nature of SMAJ160CAHM3/I affect circuit layout?

The SMAJ160CAHM3/I has no polarity marking and functions identically in both directions, eliminating orientation constraints during PCB placement. This allows flexible routing on differential signal lines (e.g., CAN H/L, RS-485 A/B) or ungrounded power paths without risk of incorrect installation. Unlike unidirectional TVS diodes, the SMAJ160CAHM3/I does not require cathode alignment - simplifying automated assembly and reducing field failure risk from misplacement.

What is the thermal resistance of SMAJ160CAHM3/I, and how does it impact PCB design?

The SMAJ160CAHM3/I has a typical junction-to-ambient thermal resistance (RθJA) of 120 °C/W when mounted on 0.2" × 0.2" (5.0 mm × 5.0 mm) copper pads per terminal. This value directly informs minimum copper area needed to sustain repetitive surge duty cycles without exceeding TJ(max) = +150 °C. For high-frequency surge environments, designers should verify thermal performance using the derating curve in Figure 2 of the SMAJ160CAHM3/I datasheet and consider adding internal ground planes to reduce effective RθJA.

Does SMAJ160CAHM3/I meet industry surge immunity standards?

Yes, SMAJ160CAHM3/I supports compliance with multiple international surge immunity standards including IEC 61000-4-5 (Level 3: 1 kV line-earth, 2 kV line-line), ISO 7637-2 (Pulse 1, 2a, 3a), and ISO 16750-2 (load dump). Its 400 W peak pulse power rating, low clamping voltage (259 V), and fast response time (<1 ns) enable system-level pass rates when implemented with appropriate PCB layout - such as short traces, dedicated ground planes, and minimized loop area - as validated in Vishay's application notes for the SMAJ160CAHM3/I family.

SMAJ160CAHM3/I Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Discontinued at Digi-Key
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
160V
Voltage - Breakdown (Min):
178V
Voltage - Clamping (Max) @ Ipp:
259V
Current - Peak Pulse (10/1000µs):
1.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
Telecom
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
Automotive
Qualification:
AEC-Q101
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

SMAJ160CAHM3/I FAQ

1.How can I place an order for SMAJ160CAHM3/I through Aetrix?

Please submit a Request for Quotation (RFQ) for SMAJ160CAHM3/I on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SMAJ160CAHM3/I reliable?

The price and inventory of SMAJ160CAHM3/I are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SMAJ160CAHM3/I is usually 5 days.

3.What payment methods are accepted for SMAJ160CAHM3/I?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SMAJ160CAHM3/I transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SMAJ160CAHM3/I?

SMAJ160CAHM3/I orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SMAJ160CAHM3/I order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SMAJ160CAHM3/I?

For technical support, including SMAJ160CAHM3/I datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SMAJ160CAHM3/I requirements.

6.How does Aetrix verify that SMAJ160CAHM3/I is sourced from the original manufacturer or authorized distributors?

All SMAJ160CAHM3/I products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SMAJ160CAHM3/I meets industry standards.

7.What is the process for return or replacement of SMAJ160CAHM3/I?

All SMAJ160CAHM3/I units undergo pre-shipment inspection (PSI). If there is an issue with SMAJ160CAHM3/I, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SMAJ160CAHM3/I part is unused and in its original packaging.

Return procedure for SMAJ160CAHM3/I:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SMAJ160CAHM3/I Tags

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