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Vishay General Semiconductor - Diodes Division SMAJ78CA-E3/61

Part No.:
SMAJ78CA-E3/61
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AC, SMA
Datasheet:
AetrixSMAJ78CA-E3/61.pdf
Description:
TVS DIODE 78VWM 126VC DO214AC
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:3,459

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Product details

Overview

SMAJ78CA-E3/61 from Vishay General Semiconductor is a bidirectional transient voltage suppressor (TVS) diode in SMA (DO-214AC) package, designed for robust overvoltage protection of sensitive electronics. It features a 78 V standoff voltage (VWM), 86.7–95.8 V breakdown voltage (VBR) at 1 mA, and clamps transients to ≤126 V at 3.2 A peak pulse current (IPPM) under 10/1000 μs waveform - deployed on power rails and signal lines in automotive ECUs and industrial sensor interfaces.

For engineers reviewing the SMAJ78CA-E3/61 datasheet, SMAJ78CA-E3/61 pinout, SMAJ78CA-E3/61 application, or SMAJ78CA-E3/61 equivalent, key selection criteria include bidirectional clamping capability, 400 W peak pulse power rating (derated to 300 W above 78 V), AEC-Q101 qualification status, low incremental surge resistance, and compatibility with automated SMT assembly on 0.2" × 0.2" copper pads.

Technical Context

This bidirectional TVS operates symmetrically across both polarities, delivering identical clamping behavior in forward and reverse directions. Its glass-passivated junction enables fast response time (<1 ps) and stable breakdown characteristics over temperature, with a maximum clamping voltage of 126 V at IPPM = 3.2 A and thermal resistance RθJA = 120 °C/W.

The device complies with ANSI/IEEE C62.35 surge standards and meets J-STD-020 MSL Level 1 moisture sensitivity. It supports repetitive surge events at 0.01% duty cycle and withstands 40 A peak forward surge current (IFSM) for unidirectional variants - though SMAJ78CA-E3/61 is bidirectional and thus rated for symmetrical surge handling without polarity dependence.

Key Specifications

Parameter Value and Actual Design Meaning
VWM78 V - Maximum continuous reverse operating voltage before clamping initiates; defines safe operating margin for 72–80 V nominal systems.
VBR (min/max)86.7 V / 95.8 V at IT = 1 mA - Confirmed breakdown range ensures reliable turn-on during transients while avoiding false triggering.
VC @ IPPM≤126 V at 3.2 A - Clamping voltage limits downstream IC stress during 10/1000 μs surges; critical for protecting 100 V-rated MOSFETs or CAN transceivers.
PPPM300 W - Peak pulse power rating above 78 V; derated from 400 W per spec note (1), defining energy-handling capacity on PCBs with standard pad layout.
IDRM≤1.0 μA at VWM - Ultra-low leakage preserves battery life and signal integrity in always-on sensor nodes and automotive standby circuits.
TJ max.+150 °C - Enables operation in under-hood automotive environments and high-temperature industrial enclosures without thermal derating.
PackageSMA (DO-214AC) - Surface-mount outline with 5.28 mm × 4.50 mm footprint; compatible with JEDEC-standard reflow profiles and J-STD-002 solderability.

Pinout & Package

Package: SMA (DO-214AC), molded plastic case with matte tin-plated leads, UL 94 V-0 rated compound, and no polarity marking for bidirectional configuration.

Pin/Terminal Circuit Role Design Meaning
Anode / Cathode (symmetrical)Bidirectional terminal pairNo functional distinction - either lead connects to protected line; enables placement without orientation check during automated assembly.

Key Features

Feature Design Value
400 W / 300 W peak pulse powerSupports IEC 61000-4-5 Level 4 surge immunity (4 kV line-earth) when mounted on 5 mm × 5 mm copper pads.
AEC-Q101 qualified (via HE3/HM3 variants)SMAJ78CA-E3/61 is RoHS-compliant commercial grade; AEC-Q101 version requires HE3 suffix - essential for automotive module qualification.
Glass passivated junctionEnsures stable VBR drift <±5% over lifetime and eliminates parameter shift due to humidity or bias stress.
MSL Level 1, 260 °C peak reflowEnables single-pass lead-free reflow without popcorn effect or bond wire damage - validated per J-STD-020.
Low clamping ratio (VC/VBR ≈ 1.32)Minimizes let-through energy compared to Zener-based protectors; improves system-level ESD and surge margin.

Applications

Automotive Power Rail Protection Industrial Sensor Signal Line Guarding

Use Scenario: Protecting 12 V/24 V supply inputs in body control modules against load dump and alternator ripple.

IC Role / Device Role / Timing Role: Bidirectional voltage clamp placed between rail and ground, absorbing >300 W surge energy without failure.

Use Value: Prevents latch-up or destruction of downstream PMICs and microcontrollers during ISO 7637-2 Pulse 5a events.

Use Scenario: Shielding analog outputs (e.g., 4–20 mA loops) and digital I/O (CAN, LIN) in factory-floor sensors.

IC Role / Device Role / Timing Role: Fast-response shunt protector diverting ESD (IEC 61000-4-2 ±8 kV contact) and burst noise away from precision ADCs.

Use Value: Maintains signal fidelity by limiting transient overvoltage to <126 V, preserving 16-bit measurement accuracy under EMC stress.

Telecom Interface Surge Suppression Consumer Device USB/DC Jack Protection

Use Scenario: Safeguarding Ethernet PHY power pins and data pairs in PoE-powered switches and base stations.

IC Role / Device Role / Timing Role: Primary front-end TVS on DC input and secondary clamping on differential data lines.

Use Value: Withstands repeated 10/1000 μs surges up to 300 W, meeting GR-1089-CORE telecom immunity requirements.

Use Scenario: Input-stage protection for wall adapters and USB-C PD ports in smart home hubs and portable audio gear.

IC Role / Device Role / Timing Role: Low-leakage (≤1 μA) bidirectional clamp preventing reverse-bias damage during hot-plug and miswiring.

Use Value: Eliminates need for separate forward/reverse diodes; reduces BOM count while maintaining <126 V clamping under 3.2 A surge.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMAJ78A-E3/61Unidirectional variant; cathode band marked; VF = 3.5 V @ 25 A (not applicable to bidirectional SMAJ78CA-E3/61).Requires correct polarity placement; unsuitable for AC-coupled or floating signal lines.Select only when circuit topology enforces fixed polarity and lower forward voltage is needed for crowbar-style protection.
SMBJ78CA-E3/52Larger SMB (DO-214AA) package; 600 W PPPM; same VWM/VBR specs but higher IPPM (5.0 A) and lower Rsurge.Occupies 25% more board area; better suited for high-energy surges where SMAJ78CA-E3/61 reaches thermal limit.Choose when system-level testing reveals insufficient margin with SMAJ78CA-E3/61 under repetitive 10/1000 μs stress.

Compared with SMAJ78A-E3/61, SMAJ78CA-E3/61 enables polarity-agnostic placement and eliminates risk of reverse-bias misconnection; versus SMBJ78CA-E3/52, it trades peak power headroom for compactness and cost efficiency in space-constrained automotive and IoT designs.

Availability

SMAJ78CA-E3/61 is available at Aetrix Electronics and suitable for automotive electronic control units, industrial sensor interfaces, and telecom infrastructure requiring stable component supply with full traceability and long-term lifecycle support.

Supply support for SMAJ78CA-E3/61 includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, MOSFETs, and protection devices with emphasis on reliability, AEC-Q qualification, and high-volume manufacturability.

The SMAJ series targets cost-sensitive, high-reliability transient suppression in automotive, industrial, and communications systems - engineered for rapid response, low clamping, and seamless SMT integration.

FAQ

What is the clamping voltage of SMAJ78CA-E3/61 at its rated peak pulse current?

The SMAJ78CA-E3/61 clamps to a maximum of 126 V at its specified peak pulse current of 3.2 A under the 10/1000 μs waveform. This value is measured per Figure 1 and Table 1 in Vishay's Document Number 88390 and defines the upper voltage limit imposed on protected circuitry during surge events - critical for ensuring downstream components remain within absolute maximum ratings.

Is SMAJ78CA-E3/61 AEC-Q101 qualified?

No, SMAJ78CA-E3/61 is the commercial-grade RoHS-compliant variant with E3 suffix. AEC-Q101 qualification is available only in the HE3 or HM3 versions (e.g., SMAJ78CAHE3_A), which undergo additional stress testing per the AEC-Q101 standard. For automotive applications requiring qualification, specify the HE3 suffix and confirm packaging code "H" or "I" per Vishay's ordering table.

How does the bidirectional design of SMAJ78CA-E3/61 affect PCB layout?

The bidirectional nature of SMAJ78CA-E3/61 eliminates polarity constraints during placement - no cathode band marking exists, and either terminal functions identically. This simplifies automated pick-and-place programming, avoids orientation-related assembly errors, and allows use on AC-coupled lines or floating grounds where voltage polarity reverses, such as in RS-485 or isolated DC-DC feedback paths.

What is the thermal resistance of SMAJ78CA-E3/61, and how does it impact power derating?

SMAJ78CA-E3/61 has a typical junction-to-ambient thermal resistance (RθJA) of 120 °C/W when mounted on minimum recommended 0.2" × 0.2" copper pads. This value directly governs power derating above 25 °C ambient: per Figure 2 in the datasheet, power dissipation must be reduced linearly to zero at +150 °C junction temperature - meaning at 100 °C ambient, usable PD drops to ~1.4 W from the rated 3.3 W.

Can SMAJ78CA-E3/61 replace SMAJ78A-E3/61 in an existing design?

SMAJ78CA-E3/61 can replace SMAJ78A-E3/61 only if the circuit does not rely on unidirectional conduction or forward voltage drop (VF = 3.5 V @ 25 A). Since SMAJ78CA-E3/61 lacks polarity marking and exhibits symmetrical behavior, it introduces no reverse leakage penalty but cannot provide crowbar action. Layout changes are unnecessary, but functional validation under surge and steady-state bias is required.

SMAJ78CA-E3/61 Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AC, SMA
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
-
Bidirectional Channels:
1
Voltage - Reverse Standoff (Typ):
78V
Voltage - Breakdown (Min):
86.7V
Voltage - Clamping (Max) @ Ipp:
126V
Current - Peak Pulse (10/1000µs):
3.2A
Power - Peak Pulse:
400W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AC (SMA)

SMAJ78CA-E3/61 FAQ

1.How can I place an order for SMAJ78CA-E3/61 through Aetrix?

Please submit a Request for Quotation (RFQ) for SMAJ78CA-E3/61 on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SMAJ78CA-E3/61 reliable?

The price and inventory of SMAJ78CA-E3/61 are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SMAJ78CA-E3/61 is usually 5 days.

3.What payment methods are accepted for SMAJ78CA-E3/61?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SMAJ78CA-E3/61 transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SMAJ78CA-E3/61?

SMAJ78CA-E3/61 orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SMAJ78CA-E3/61 order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SMAJ78CA-E3/61?

For technical support, including SMAJ78CA-E3/61 datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SMAJ78CA-E3/61 requirements.

6.How does Aetrix verify that SMAJ78CA-E3/61 is sourced from the original manufacturer or authorized distributors?

All SMAJ78CA-E3/61 products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SMAJ78CA-E3/61 meets industry standards.

7.What is the process for return or replacement of SMAJ78CA-E3/61?

All SMAJ78CA-E3/61 units undergo pre-shipment inspection (PSI). If there is an issue with SMAJ78CA-E3/61, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SMAJ78CA-E3/61 part is unused and in its original packaging.

Return procedure for SMAJ78CA-E3/61:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SMAJ78CA-E3/61 Tags

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