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Vishay General Semiconductor - Diodes Division SMBJ78A-M3/5B

Part No.:
SMBJ78A-M3/5B
Manufacturer:
Vishay General Semiconductor - Diodes Division
Category:
TVS Diodes
Package:
DO-214AA, SMB
Datasheet:
AetrixSMBJ78A-M3/5B.pdf
Description:
TVS DIODE 78VWM 126VC DO214AA
Quantity:
Payment:
Payment
Shipping:
Shipping

Inventory:4,665

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Product details

Overview

SMBJ78A-M3/5B from Vishay General Semiconductor is a unidirectional surface-mount transient voltage suppressor (TVS) diode in SMB (DO-214AA) package, designed for robust overvoltage protection of DC power rails and signal lines. It features a 78 V stand-off voltage (VWM), 86.7–95.8 V breakdown voltage (VBR) at 1 mA, 126 V maximum clamping voltage (VC) at 4.8 A peak pulse current (IPPM), and 600 W peak pulse power rating with 10/1000 µs waveform - deployed in industrial motor drives, telecom power supplies, and automotive body control modules.

For engineers reviewing the SMBJ78A-M3/5B datasheet, SMBJ78A-M3/5B pinout, SMBJ78A-M3/5B application, or SMBJ78A-M3/5B equivalent, key selection criteria include clamping performance under 4.8 A surge, thermal resistance (RθJA = 100 °C/W), halogen-free RoHS compliance (M3 suffix), unidirectional polarity, and compatibility with automated SMT assembly on standard PCB pad layouts.

Technical Context

This TVS diode operates as a voltage-clamped shunt protector: when reverse voltage exceeds VBR, it avalanches to divert transient energy away from downstream ICs or MOSFETs. Its glass-passivated junction ensures stable breakdown characteristics and low leakage (<1.0 µA at 78 V), while the SMB package supports high surge current handling without thermal runaway under repetitive 0.01% duty cycle pulses.

The device complies with IEC 61000-4-2 (ESD) and IEC 61000-4-4 (EFT) immunity requirements when properly laid out, and its 150 °C max junction temperature and MSL Level 1 rating enable reflow compatibility up to 260 °C peak. It is not AEC-Q101 qualified (lacks HE3/HM3 suffix), distinguishing it from automotive-grade variants.

Key Specifications

Parameter Value and Actual Design Meaning
VWM (Stand-off Voltage)78 V - maximum continuous reverse operating voltage before significant leakage; defines safe DC rail margin for 72–80 V systems
VBR (Breakdown Voltage)86.7–95.8 V at 1 mA - guaranteed avalanche initiation range; ensures predictable turn-on during transients
VC (Clamping Voltage)126 V at IPPM = 4.8 A - peak voltage seen by protected circuit during 10/1000 µs surge; limits stress on 100 V-rated components
PPPM (Peak Pulse Power)600 W - energy-handling capacity for standardized 10/1000 µs waveform; supports IEC 61000-4-5 Level 3 surges
RθJA100 °C/W - thermal resistance junction-to-ambient on 0.2" × 0.2" copper pads; informs derating above 25 °C ambient
PolarityUnidirectional - cathode marked by band; blocks forward conduction, clamps only reverse transients
ComplianceHalogen-free, RoHS-compliant (M3 suffix); meets JESD201 Class 2 whisker resistance

Pinout & Package

Package: SMB (DO-214AA), surface-mount, 2-terminal case with molded epoxy body and matte tin-plated leads. Dimensions: 4.57 mm × 3.94 mm × 2.20 mm (L × W × H), cathode band marking on one end.

Pin/Terminal Circuit Role Design Meaning
AnodeLow-side reference terminalConnected to ground or lowest-potential node; completes clamping path during reverse surge
CathodeHigh-side transient inputConnected to protected line (e.g., 78 V rail); avalanche conduction occurs from cathode to anode

Key Features

Feature Design Value
600 W peak pulse power (10/1000 µs)Enables protection against severe lightning-induced surges per IEC 61000-4-5 without external heat sinking
126 V clamping at 4.8 AKeeps protected 100 V MOSFETs or DC-DC controllers within safe operating area during 4.8 A transient events
Low incremental surge resistanceMinimizes voltage overshoot during fast-rising transients (<1 ns response), improving protection fidelity
MSL Level 1, 260 °C peak reflowSupports single-pass lead-free reflow without moisture-related popcorning or delamination
Halogen-free, RoHS-compliant (M3)Fulfills environmental compliance for industrial and consumer electronics sold in EU, China, and Korea

Applications

Industrial Motor Drives Telecom Power Supplies

Use Scenario: Protection of 72–80 V DC bus against switching transients from IGBT gate drivers and relay coil flyback.

IC Role / Device Role / Timing Role: Shunt clamping TVS placed across bulk capacitor input to limit voltage spikes to ≤126 V.

Use Value: Prevents overvoltage failure of 100 V-rated electrolytic capacitors and gate drivers during 4.8 A inductive kick events.

Use Scenario: Input-stage surge suppression on -48 V or +72 V telecom rectifier outputs exposed to lightning-induced surges.

IC Role / Device Role / Timing Role: Primary clamping element on DC output rail, coordinated with upstream MOVs and filters.

Use Value: Limits transient voltage to 126 V during 600 W 10/1000 µs surges, preserving integrity of downstream DC-DC converters.

Automotive Body Control Modules Programmable Logic Controllers

Use Scenario: Protection of LIN bus power pins and microcontroller supply inputs against load dump and jump-start transients.

IC Role / Device Role / Timing Role: Unidirectional TVS on 12 V or 24 V auxiliary rails, sized for 78 V standoff to accommodate battery variation.

Use Value: Clamps 4.8 A surges to 126 V, preventing latch-up or burnout in 5 V/3.3 V LDO regulators fed from protected rails.

Use Scenario: Field I/O protection in industrial PLC backplanes where 24 V or 48 V sensor/actuator lines face ESD and inductive coupling.

IC Role / Device Role / Timing Role: Point-of-entry TVS on each channel's power line, mounted near connector to minimize loop inductance.

Use Value: Ensures <1 µA leakage at 78 V standby, avoiding false triggering in high-impedance analog input circuits.

Equivalent & Alternatives

The following parts are listed as comparable options for similar transient voltage suppression applications.

Alternative Part Technical Difference Application Difference Selection Advice
SMBJ78A-E3/5BSame electrical specs, RoHS-compliant but not halogen-free (E3 vs. M3)Acceptable where halogen-free requirement is not mandated (e.g., non-EU commercial gear)Select E3 for cost-sensitive, non-halogen-restricted designs; verify local regulatory compliance.
SMBJ78CA-M3/5BBidirectional variant; symmetric VBR (±86.7–95.8 V); no polarity markingRequired for AC-coupled or dual-polarity signal lines (e.g., RS-485, CAN bus) where reverse conduction must be blocked both waysChoose CA version only if bidirectional clamping is needed; unidirectional SMBJ78A-M3/5B is optimal for DC rails.

Compared with SMBJ78A-E3/5B, the M3 variant adds halogen-free compliance without performance trade-offs; versus SMBJ78CA-M3/5B, the unidirectional SMBJ78A-M3/5B provides lower leakage and avoids unnecessary bidirectional conduction in DC applications.

Availability

SMBJ78A-M3/5B is available at Aetrix Electronics and suitable for industrial motor drives, telecom power supplies, and programmable logic controllers requiring stable component supply, long-term obsolescence management, and consistent halogen-free material compliance.

Supply support for SMBJ78A-M3/5B includes scheduled delivery planning, volume procurement assistance, BOM continuity management, traceable sourcing, and lifecycle availability coordination for OEM customers, industrial embedded developers, connected-device designers, and electronics production programs.

Manufacturer

Vishay General Semiconductor is a global leader in discrete semiconductors, specializing in diodes, rectifiers, TVS devices, and optoelectronics with emphasis on reliability, power handling, and industrial-grade qualification.

The SMBJ series was engineered for high-energy transient suppression in harsh environments - targeting DC power rail protection in industrial, telecom, and transportation systems where 600 W surge capability and stable clamping are critical.

FAQ

What is the maximum clamping voltage of SMBJ78A-M3/5B and under what test condition?

The SMBJ78A-M3/5B has a maximum clamping voltage (VC) of 126 V, measured at a peak pulse current (IPPM) of 4.8 A using the standardized 10/1000 µs double-exponential waveform. This value defines the upper voltage limit imposed on protected circuitry during worst-case surge events, and is confirmed per Vishay Document Number 88392, page 2.

Is SMBJ78A-M3/5B suitable for automotive applications requiring AEC-Q101 qualification?

No, SMBJ78A-M3/5B is not AEC-Q101 qualified. It carries the M3 suffix indicating halogen-free RoHS compliance for commercial-grade use. For automotive applications, Vishay specifies AEC-Q101 variants with HE3 or HM3 suffixes (e.g., SMBJ78AHE3_B), which undergo additional stress testing and lot traceability - SMBJ78A-M3/5B lacks those qualifications.

What does the "M3" suffix signify in SMBJ78A-M3/5B?

The "M3" suffix in SMBJ78A-M3/5B denotes halogen-free, RoHS-compliant construction meeting JEDEC J-STD-020 MSL Level 1 and JESD201 Class 2 whisker resistance requirements. It distinguishes the part from E3 (RoHS-compliant but not halogen-free) and HE3/HM3 (AEC-Q101 qualified) variants, confirming suitability for environmentally regulated industrial and consumer products.

How does SMBJ78A-M3/5B differ from SMBJ78CA-M3/5B?

SMBJ78A-M3/5B is unidirectional with cathode-band polarity marking and specified VBR only in reverse bias, whereas SMBJ78CA-M3/5B is bidirectional with symmetric breakdown (±86.7–95.8 V) and no polarity marking. The unidirectional SMBJ78A-M3/5B exhibits lower reverse leakage (<1.0 µA at 78 V) and is intended for DC rail protection; the CA version suits AC or dual-polarity signal lines like RS-485.

What PCB pad layout is recommended for optimal thermal performance of SMBJ78A-M3/5B?

Vishay specifies a minimum 0.2" × 0.2" (5.0 mm × 5.0 mm) copper pad area per terminal for SMBJ78A-M3/5B to achieve the rated RθJA of 100 °C/W. Using smaller pads increases thermal resistance, reducing surge current capability and accelerating junction temperature rise - especially critical during repetitive 0.01% duty cycle pulses.

SMBJ78A-M3/5B Specifications

Product attributes
Attribute value
Manufacturer:
Vishay General Semiconductor - Diodes Division
Package/Case:
DO-214AA, SMB
Series:
TransZorb®
Packaging:
Tape & Reel (TR)
Product Status:
Active
Type:
Zener
Unidirectional Channels:
1
Bidirectional Channels:
-
Voltage - Reverse Standoff (Typ):
78V
Voltage - Breakdown (Min):
86.7V
Voltage - Clamping (Max) @ Ipp:
126V
Current - Peak Pulse (10/1000µs):
4.8A
Power - Peak Pulse:
600W
Power Line Protection:
No
Applications:
General Purpose
Capacitance @ Frequency:
-
Operating Temperature:
-55°C ~ 150°C (TJ)
Grade:
-
Qualification:
-
Mounting Type:
Surface Mount
Supplier Device Package:
DO-214AA (SMBJ)

SMBJ78A-M3/5B FAQ

1.How can I place an order for SMBJ78A-M3/5B through Aetrix?

Please submit a Request for Quotation (RFQ) for SMBJ78A-M3/5B on Aetrix. Our sales agent will provide a competitive quotation and guide you through the order confirmation once you accept the terms.

2.Are the price and stock information for SMBJ78A-M3/5B reliable?

The price and inventory of SMBJ78A-M3/5B are updated periodically and may fluctuate due to market conditions. Stock and pricing data are typically refreshed every 24 hours. Quotation validity for SMBJ78A-M3/5B is usually 5 days.

3.What payment methods are accepted for SMBJ78A-M3/5B?

We accept Wire Transfer, PayPal, Credit Card, Western Union, MoneyGram, and Escrow for SMBJ78A-M3/5B transactions.

Note: Certain payment methods may incur a processing fee.

4.How is shipping managed for SMBJ78A-M3/5B?

SMBJ78A-M3/5B orders can be shipped via leading logistics carriers, including DHL, UPS, FedEx, TNT, or Registered Mail.

Once your SMBJ78A-M3/5B order is processed, you will receive an email with the shipment details and tracking number.

Note: Tracking information may take up to 24 hours to appear. Express delivery typically takes 3–5 business days.

5.How can I obtain technical support or documentation for SMBJ78A-M3/5B?

For technical support, including SMBJ78A-M3/5B datasheets, pinout diagrams, or application guidance, please contact our engineering support team. They can provide detailed documentation and assistance for your SMBJ78A-M3/5B requirements.

6.How does Aetrix verify that SMBJ78A-M3/5B is sourced from the original manufacturer or authorized distributors?

All SMBJ78A-M3/5B products on Aetrix are procured from qualified distributors and authorized channels. Our dedicated quality assurance team conducts strict verification, including traceability checks and, if necessary, third-party testing. This ensures that SMBJ78A-M3/5B meets industry standards.

7.What is the process for return or replacement of SMBJ78A-M3/5B?

All SMBJ78A-M3/5B units undergo pre-shipment inspection (PSI). If there is an issue with SMBJ78A-M3/5B, returns or replacements are accepted under the following conditions:

1.Quantity discrepancies, incorrect items, or visible external defects (such as breakage or corrosion), acknowledged by Aetrix.

2.The issue is reported within 90 days of delivery.

3.The SMBJ78A-M3/5B part is unused and in its original packaging.

Return procedure for SMBJ78A-M3/5B:

1.Submit a request within 90 days.

2.Obtain a Return Material Authorization (RMA) from Aetrix.

SMBJ78A-M3/5B Tags

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